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CLIVET CAS Series User Manual

CLIVET CAS Series
40 pages
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Installation use and maintenance manual
CAS-X 31-222
High efficiency cooling only packaged air-conditioner condenser, ductable for
indoor installation
M04T40G12-05 28-04-14
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CLIVET CAS Series Specifications

General IconGeneral
BrandCLIVET
ModelCAS Series
CategoryAir Conditioner
LanguageEnglish

Summary

General Unit Information

Manual Overview

Provides correct unit installation, use and maintenance information.

General Operating Instructions

Details preliminaries, prohibited operations, risk situations, and intended use.

User Guidance

Guidance on keeping the manual, noting unit data, and required user training.

Unit Identification

Details the serial number label, its importance, and data to record.

Unit Description

Describes the unit's components like air intake, supply air, and heat exchangers.

Available Accessories

Lists available configurations, refrigerant circuit, air side, and water circuit components.

Unit Reception and Handling

Preliminary Reception Information

General safety and information sources for unit reception.

Delivery Control Procedures

Steps to check for damage and anomalies during unit delivery.

Safe Handling Guidelines

Considerations for safe unit handling and protection against damage.

Unit Positioning

Positioning Preliminary Information

Safety and elements to consider for unit positioning.

Functional Space Requirements

Purpose of functional spaces for operation, maintenance, and safety.

Installation Positioning Standards

Standards for internal, fixed position installation and vibration limits.

Water Connections

Water Connection Preliminary Information

Installer responsibilities and general indications for water connections.

Water Circuit Components

Details on cut-off valves, thermometers, manometers, air bleed, drainage, and filters.

Water Connection Operation Sequence

Steps for connecting the unit to the hydraulic system, including washing and leak testing.

Water Quality Guidelines

Factors determining water quality and consequences of inadequate quality.

Freeze Risk Prevention

Measures to prevent freezing of water connections.

Anti-Freeze Solution Considerations

Considerations for using anti-freeze solutions and compatibility.

Standard Unit Water Plumbing

Components of the standard unit's water circuit.

Constant Flow Loop Plumbing

Details on plumbing for constant flow rate loops with specific valves.

Variable Flow Loop Plumbing

Details on plumbing for variable flow rate loops with specific valves.

Disposable Water Loop Plumbing

Plumbing for disposable water systems, including modulating valve operation.

Condensate Discharge

Guidelines for safe condensate discharge and siphon height calculation.

Heating Coil Option

Description of heating coil components like drain cock and air vent.

Aeraulic Connections

Aeraulic Connection General Guidelines

Importance of air connections for operation, silence, and pressure drop considerations.

Treated Air Duct Features

Requirements for treated air ducts, including smoothness, washability, and thermal insulation.

Grilles, Outlets, and Diffusers

Proper air distribution and what to avoid in placement for comfort.

Electrical Connections

Electrical Connection Preliminary Information

Requirements for electrical line characteristics and safety precautions.

Electrical Data Sources

Information source for unit electrical data, including serial number label.

Electrical Connection Procedures

Steps for making electrical connections, verifying diagrams, power supply, and earthing.

Signal and Data Line Installation

Guidelines for laying signal and data cables, avoiding interference.

Electric Lines Inlet

Diagrams showing the unit's electrical lines inlet and main isolator switch.

Electrical Panel Layout

Layout and identification of components within the unit's electrical panel.

Terminal Connections

Description of various terminals and their functions, including selectors and indicators.

Wall Ambient Thermostat Installation

Instructions for installing and connecting the wall ambient thermostat.

Modbus Protocol Wiring

Wiring diagram for RS 485 Modbus communication between units.

LonWorks Protocol Wiring

Wiring diagram for serial LonWorks communication between units.

Communication Cable Specifications

Specifications for communication cables, including conductor section and impedance.

Unit Start-Up Procedures

Pre Start-Up Checks

List of essential checks to perform with the machine OFF before start-up.

Start-Up Sequence Operations

Sequence of operations for machine start-up.

Start-Up Preliminary Information

Information on who should perform start-up and coordination with service centers.

Detailed Pre Start-Up Checks

Further checks before start-up, including unit installation and power supply.

Refrigerant Circuit Checks

Checks for the refrigerant circuit, including oil stains, pressure, and service outlets.

Hydraulic Circuit Checks

Checks for the hydraulic circuit, including cleaning, filling, and valve positions.

Electrical Circuit Verification

Verification of electrical connections, conductors, tension, frequency, and phase unbalancing.

Compressor Crankcase Resistance Checks

Procedure for feeding compressor crankcase resistances before start-up.

Tension and Load Checks

Checking air/water temperatures and unit's electrical tensions/absorptions at full load.

Remote Consent Verification

Checking remote commands, probes, and optional components connection.

Textile Ducting Applications

How to modify fan start-up ramp for textile ducting applications.

Air Flow Setting Adjustment

Checking and setting the unit's air flow rate using parameters.

Fire Alarm Configuration

Setting the unit's behavior in case of fire alarm signals.

Start-Up Report Data Collection

Data to collect during start-up for operating objective conditions and future reference.

CE PED Directive Compliance

Information on CE directive requirements for installers, users, and maintenance.

Unit Control

Setpoint Adjustment

How to view and modify the setpoint on the display.

Thermostat Key Functions

Explanation of thermostat buttons for ON/OFF, MODE, CLOCK, OK, and UP-DOWN.

Thermostat Display Meanings

Meaning of icons and symbols displayed on the thermostat.

Operating Mode Selection

Steps to set the operating mode (Cooling, Heating, Automatic).

Operating Mode Descriptions

Description of SUMMER, WINTER, and AUTO operating modes.

Automatic Operating Mode Change

How AUTO mode changes between SUMMER/WINTER and manual selection.

Economic Setpoint Function

Explanation of the ECO setpoint for energy saving and its activation.

Day Modification Procedure

Procedure for modifying the clock settings (date, time, day of the week).

Time Band Scheduling

How to set different types of time band scheduling for daily and night operations.

Day-by-Day Scheduling Setup

Steps to set day-by-day scheduling for 'At home', 'Outside', and 'Return to home'.

On/Off Scheduling Control

How to activate or deactivate scheduling.

Alarm Codes and Reset

List of alarm codes, their descriptions, and how to reset alarms.

Installer Stored Alarm Access

Procedure for installers to access and view stored alarms and their details.

Parameter Access and Modification

How to access and modify unit parameters, including password protection.

Accessing Unit Statistics

Procedure to access and view unit operating statistics and parameters.

Maintenance Procedures

General Maintenance Importance

Importance of maintenance by authorized personnel for unit efficiency and longevity.

Inspection Frequency Schedule

Recommended frequency for inspections based on unit type and usage.

Machine Booklet Recommendation

Advising to create a booklet for recording unit interventions and troubleshooting.

Standby Procedure (Put to Rest)

Procedure for putting the unit in OFF state for long inactivity periods, including safety precautions.

Structural Integrity Checks

Checking structural integrity, panel fastening, and addressing oxidation.

Pleated Filter Maintenance

Importance of clean filters for thermal exchange and hygiene; cleaning procedure.

Internal Air Coil Cleaning

Cleaning the internal air coil and condensation trays to prevent microbial growth.

Condensate Discharge Maintenance

Cleaning the condensate tank to prevent obstructions and microbial growth.

Ducting System Checks

Checking ducting fixing screws and anti-vibration devices.

Electrical Heating Element Checks

Checking the cleaning and fixing status of electrical heating elements.

Electric Fan Checks

Checking electric fans for secure fixing, bearing noise, and terminal protection.

Water Exchanger Maintenance

Importance of clean water exchanger for thermal exchange and cleaning procedure.

Water Filter Verification

Verifying the water filter for impurities.

Electrical Tension Safety Check

Waiting period after power off before accessing electrical components and checking tensions.

Oil Compressor Heater Checks

Regularly checking the fixing status of oil compressor electric heaters.

Control Board Checks

List of controls to be effected on the control board, categorized by system.

Malfunction Troubleshooting

Troubleshooting guide for common malfunctions like no air flow, insufficient air flow, etc.

Decommissioning and Disposal

Unit Disconnecting Procedure

Procedure for safely disconnecting the unit, recovering refrigerant and anti-freeze solutions.

Dismantling and Disposal Instructions

Instructions for dismantling and disposal of the unit through authorized centers.

CE WEEE Directive Compliance

Information on CE directive compliance for waste electrical and electronic equipment (WEEE).

Technical Specifications

Dimensions (Sizes 31-51)

Detailed dimensions and component labels for unit sizes 31, 41, and 51.

Dimensions (Sizes 61-81)

Detailed dimensions and component labels for unit sizes 61, 71, and 81.

Dimensions (Sizes 82-102)

Detailed dimensions and component labels for unit sizes 82, 102.

Dimensions (Sizes 122-162)

Detailed dimensions and component labels for unit sizes 122, 162.

Dimensions (Sizes 182-222)

Detailed dimensions and component labels for unit sizes 182, 222.

General Technical Specifications

Table of specifications including cooling capacity, compressor, fans, and power supply.

Sound Levels

Sound power and pressure levels for different octave bands and sizes.

Cooling Operating Limits

Graph showing operating limits for cooling based on air and water temperatures.

Residual Risks and Safety

General Risk Overview

General overview of common risk situations not controlled by the manufacturer.

Danger Zone Definition

Definition of the danger zone accessible only to authorized operators.

Handling Safety Risks

Risks associated with improper handling operations like falls or tipping.

Installation Safety Risks

Risks related to incorrect installation, such as leaks, electric shock, and fire hazards.

General Operational Safety Risks

Risks from smells, smoke, contact with components, and electrical hazards.

Electrical Safety Precautions

Risks associated with electric system work, incorrect sizing, and improper earthing.

Moving Parts Safety Risks

Risks of injury from contact with moving parts like transmissions or fans.

Refrigerant Safety Risks

Risks associated with refrigerant, including safety valve expulsion and heat contact.

Hydraulic Parts Safety Risks

Risks from defects in tubing and attachments causing leaks or projections.

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