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Cloos QINEO NexT 452 User Manual

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OPERATING
INSTRUCTIONS
QINEO NexT
-En-
This is a translation of the original operating instructions.
BA QN-NX - 04/20 - Rev.3.41
Keep for future use

Table of Contents

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Cloos QINEO NexT 452 Specifications

General IconGeneral
Power Supply3 x 400 V
Output Current Range5 - 450 A
Welding Current450 A
Control TypeDigital
Protection ClassIP23
Wire FeederIntegrated
Welding ProcessMIG/MAG
Dimensions (H x W x D)700 mm x 300 mm x 500 mm

Summary

Block 1 Operational Safety

Foreword

Introduction and general information about the QINEO NexT welding machine.

Safety specifications for MIG/MAG welding machines

Essential safety guidelines for operating MIG/MAG welding machines.

Block 2 Basic information Qineo NexT

Product description

Detailed overview of the QINEO NexT welding machine features and capabilities.

Technical data

Specifications including operating conditions, dimensions, and electrical data.

Block 3 PREMIUM operating module

Main menu

Overview of the primary navigation structure and function access.

MAIN - Operating modes

Description of various welding modes like 2-cycle and 4-cycle.

MAIN - Welding process

Details on different welding processes available, e.g., Electrode, TIG, Speed Weld.

MAIN - Function

Explanation of additional functions such as DuoPulse and CleanStart.

MAIN - Programming

Guide to adjusting welding parameters and setting ranges.

MAIN - Measured values

Information on how to view operating data and consumption costs.

MAIN - Display

Explanation of different display variants and their information.

MAIN (2) - Config (Configuration)

Comprehensive settings for machine configuration.

MAIN (2) - Data backup

Procedures for backing up and restoring jobs and configuration data.

Job mode

Managing and saving welding parameter sets (jobs).

Operating controls

Display

Description of the welding machine's display interface and its elements.

Welding processes

Description of MIG/MAG processes

Detailed overview of available MIG/MAG welding processes.

Additional functions

DuoPulse Function

Explanation of the DuoPulse function for enhanced weld seam quality.

CleanStart Function

Details on the CleanStart function for reliable arc ignition.

QWD Wire Drive Unit

Information on the QWD wire drive unit configuration.

System Logbook Functions

Guide to accessing and interpreting system logbook entries.

Diagnostic Functions

Overview of diagnostic functions for system components.

Additional Functions - Loading Saving

Procedures for saving and loading data to/from external storage.

Operation

Operating Modes Overview

Explanation of how operating modes like 2-cycle and 4-cycle function.

Characteristic Curve Configuration

Guide to adjusting secondary parameters for welding characteristic curves.

Save and Load Job

Procedures for saving and loading welding parameter jobs.

Configuration Menu

Language Settings

Instructions for loading and managing menu languages.

Basic Settings

Configuration of basic display and operational settings.

Config - General

General machine settings and parameters.

External Welding Circuit Compensation

Procedure for compensating external welding circuit effects.

Process Monitoring

Configuration for monitoring welding process signals and errors.

Cooling Water Monitoring

Settings for monitoring coolant flow and temperature.

QWD Wire Drive Unit Configuration

Configuration of the QWD wire drive unit.

Locking/Unlocking Functions

Restricting access to functions and features.

Access Management

Managing user access levels and security settings.

User Management and PAK

Setting up user profiles and using Personal Access Keys.

Options

Activating additional software options and features.

Block 4 Additional Information

RC Plus (Remote Control)

Overview and operation of the RC Plus remote control unit.

Multi-button Torch

Information on compatible welding torches with integrated remote control.

SD Module

Details on the SD module for weld data monitoring and logging.

Monitoring Channels

Available channels for monitoring welding parameters via the SD module.

Logbook

Accessing and understanding weld data logbook entries.

SD Monitoring with QIROX Controller

Integrating SD monitoring with QIROX robot controllers.

Block 5 Qineo Wire Drive

Qineo Wire Drive Technical Data

Specifications for various QINEO Wire Drive models.

QINEO Wire Drive P5

Information and connection overview for the P5 wire drive unit.

QINEO Wire Drive M4

Information and connection overview for the M4 wire drive unit.

QINEO Wire Drive M5

Information and connection overview for the M5 wire drive unit.

QINEO Wire Drive A4

Structure and function details of the A4 wire drive unit.

QINEO Wire Drive AR4

Connection overview and features of the AR4 wire drive unit.

General Commissioning

Safety instructions and procedures for initial setup.

Wire Drive Rollers Installation/Change

Step-by-step guide for installing or replacing wire drive rollers.

Inserting the Welding Wire

Procedure for correctly inserting the welding wire into the drive unit.

Pressure Clamp Adjustment

Instructions for adjusting pressure clamps for optimal wire feed.

Maintenance

Guidelines for routine maintenance and checks of the wire drive unit.

Error List

Common errors, causes, and remedies for wire drive unit issues.

Block 6a Error Messages

Error Messages

List of potential error messages and their causes.

Block 6b General Maintenance Instructions

Maintenance and Care

General procedures for maintaining and caring for the welding equipment.

Regular Testing

Recommended checks to be performed regularly.

Semi-annual Testing

Detailed inspection procedures performed every six months.

Annual Testing

Annual inspection requirements based on standards.

Special Testing

Specific tests and maintenance for components like filter mats.

Block 7 Automation

Interfaces

Overview of available interfaces for connecting peripheral equipment.

QIROX Technology Interface (QTI)

Details on the QIROX interface and its software compatibility.

Tandem Operating Mode Configuration

Setup and connection diagrams for Tandem welding operation.

Job Programming QINEO Welding Power Sources

Steps for programming jobs and selecting operating modes.

Pulse Synchronisation

Explanation of synchronising multiple pulse currents.

Job Allocation

Managing and assigning welding jobs to specific parameters.

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