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Cloos GLC 553 MC3 User Manual

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16
GLC 353/503/553 MC3Operating instructions
GLC 353 MC3
GLC 503 MC3
GLC 553 MC3
MIG/MAG Welding Machine OPERATING INSTRUCTIONS
and SPARE PARTS LISTS
PLEASE KEEP SAFELY FOR FUTURE REFERENCE
128/01.01
CARL CLOOS
Schweißtechnik GmbH
Industriestr. 35708 Haiger
Tel. +49 2773/85-0
Fax. +49 2773/85-275
http://www.cloos.de
info@cloos.de

Table of Contents

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Cloos GLC 553 MC3 Specifications

General IconGeneral
Power Source TypeInverter
Input Voltage3 x 400 V
Protection ClassIP23
Wire Diameter Range1.6 mm
Wire Feed Speed Range0.5 - 24 m/min

Summary

Operating Instructions

Introduction

Provides an overview of the welding machine's capabilities and manual structure.

Operation

Details the core functions and procedures for using the welding machine.

Operating and Display Elements

Details the controls and indicators on the power source and wire drive unit.

On the Power Source

Explains the functions of displays, signal lamps, and control panel buttons.

On the Wire Drive Unit

Describes the push buttons, potentiometers, and switches on the wire drive unit.

Working Modes

Explains the Manual and Programming modes for controlling the power source.

Welding

Details the procedures for different welding processes.

MIG-MAG Normal 2 Knob Operation

Step-by-step guide for basic MIG-MAG welding with two controls.

MIG-MAG Normal Synergic Operation

Instructions for single-knob synergic MIG-MAG welding.

MIG-MAG Pulse Synergic Operation

Guide for MIG-MAG welding using pulse synergic settings.

TIG Direct-Current Procedure

How to perform TIG welding using direct current with the machine.

Coated Stick Electrodes Procedure

Instructions for welding with coated stick electrodes.

Programming

Covers programming and saving welding jobs.

Operating Elements for Programming

Details the controls used for programming weld procedures.

Programming a Weld Procedure Sequence

Step-by-step guide to creating and saving weld programs.

Calling Up a Weld Procedure Sequence

How to select and use saved welding programs.

Configuration Menu

Explains how to configure machine settings and parameters.

Faults

Troubleshooting guide for common welding machine issues.

Problems During Operation

Lists and explains common operational faults and their solutions.

System Fault Overtemperature

Details overtemperature faults, causes, and indications.

Maintenance

Routine checks and maintenance procedures for the welding machine.

Information and Intervals

Outlines regular maintenance tasks and recommended intervals.

Special Instructions

Specific guidance on cleaning and handling components.

Options

Describes available optional equipment and their functions.

Key-Operated Switch

Explains the function of the key switch for procedure protection.

Serial Interface

Details connecting the machine to a PC via a serial interface.

Remote Controller

Describes the remote controller for changing values during welding.

Safety Specifications

General Information

Important warnings, product compliance, and general safety notes.

Particular Information for Welding

Specific safety advice related to welding hazards.

General Product Description

Application Possibilities and Restrictions

Outlines the intended uses and limitations of the welding machine.

Transport

Guidelines for safely moving the welding machine.

Mounting Area, Floor Requirement, Environment

Specifies suitable conditions for installing the equipment.

Wire Drive

Information on the wire feeding mechanism and its operation.

Coolant

Details on the water cooling system, coolant type, and maintenance.

Technical Data

Special Safety Devices

Temperature Protection

Explains the thermal protection mechanisms and indicators.

Overload Protection

Describes overload protection for fans and pumps.

Service

General Instructions for Shielded Gas Welding

Special Instructions for Pulsed Arc Welding

Spray Arc

Explains the spray arc welding technique and its applications.

Pulsed Arc

Details the pulsed arc technique and its advantages.

Instructions for Welding

Spare Parts Lists

Illustrations: Welding Machine GLC MC3

Visual guide showing the physical components of the welding machine.

Spare Parts List for GLC 353 MC3, GLC 503 MC3 and GLC 553 MC3

Comprehensive list of part numbers for the welding machines.

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