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Cloos QINEO NexT User Manual

Cloos QINEO NexT
234 pages
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OPERATING
INSTRUCTIONS
QINEO NexT
-En-
This is a translation of the original operating instructions.
BA QN-NX - 04/20 - Rev.3.41
Keep for future use

Table of Contents

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Cloos QINEO NexT Specifications

General IconGeneral
Welding ProcessMIG/MAG, TIG, MMA
Power SourceInverter
Wire Feed SystemIntegrated
Protection ClassIP23
Rated Input Voltage400V

Summary

Block 1 Operational Safety

Foreword

Introduction to the CLOOS shielding gas welding machine and company information.

Safety symbols in this document

Explains the meaning of various safety symbols used in the operating instructions.

Safety specifications for MIG/MAG welding machines

Covers essential safety guidelines for operating MIG/MAG welding machines, including basic specifications and hazards.

Block 2 Basic information Qineo NexT

Power source views

Illustrates and labels the front view of the QINEO NexT and QINEO NexT AC welding machines.

Product description

Details the features and applications of the QINEO NexT series welding power sources.

Commissioning

Describes the assembly process for a complete QINEO welding machine, including components and connections.

Shutdown / Recycling

Provides instructions for safely shutting down and recycling welding machines with cooling liquid.

Block 3 PREMIUM operating module

Main menu

Overview of the main menu functions accessible via function keys F1-F8.

MAIN - Synergy

Explains the Synergy function, detailing process, material, wire, gas, and variant settings.

MAIN - Operating modes

Details the available operating modes like 2-cycle, 4-cycle, Super-4-cycle, Spot welding, and External.

MAIN - Process

Describes various welding processes including Electrode, TIG, Speed Weld, Vari Weld, Control Weld, Syn off, Cold Weld, Rapid Weld, Rapid Pulse Weld, and MoTion Weld.

MAIN - Function

Details additional functions like DuoPulse, CleanStart, Blow through, Threading, Wire forward/backward, Gas manually, and Start manually.

MAIN - Programming

Covers programming functions, parameter settings for different modes, and Expert Mode.

MAIN - Measured values

Explains how to view measured values like operating data, data set switching, seam counter, and consumption costs.

MAIN (2) - Config (Configuration)

Details the configuration menu, including general settings, water monitoring, compensation, and access rights.

MAIN (2) - Diagnostics

Provides access to diagnostic menus for software versions, system logbook, control, process, power unit, wire drive, cooling module, and robot.

Block 4 Additional information

RC Plus (Remote Control)

Overview of the RC Plus remote control unit, its keys, and display.

Multi-button torch

Details compatibility with welding torches featuring integrated remote control.

SD module

Explains the SD module for weld data monitoring, including monitoring channels and logbook functions.

Block 5 Qineo Wire Drive

Technical data

Provides technical specifications for QINEO Wire Drive units, including weight, dimensions, and ambient conditions.

QINEO Wire Drive P5

Details the portable 4-roller wire drive unit, its features, options, and connection overview.

QINEO Wire Drive M4

Describes the QINEO Wire Drive M4, its construction, suitability for industrial use, and available options.

QINEO Wire Drive M5

Details the QINEO Wire Drive M5, its construction, suitability for industrial use, and available options.

QINEO Wire Drive A4

Describes the QINEO Wire Drive A4, developed for industrial robot applications, and its options.

QINEO Wire Drive AR4

Details the QINEO Wire Drive AR4, developed for robot mounting, its features, and options.

General commissioning

Covers safety instructions for commissioning, mechanical and electrical hazards, disassembly, installation, and wire insertion.

Maintenance

Provides guidelines for maintaining the QINEO Wire Drive, including checks before operation.

Error list

Lists common errors, their causes, and suggested remedies for troubleshooting QINEO Wire Drive issues.

Disposal and Recycling

Provides information on the proper disposal and recycling of welding consumables and equipment.

Block 6a Error messages

Error messages related to connections and data loading

Details errors concerning CAN bus, job data, version loading, configuration, and data carrier issues.

Error messages related to process and system conditions

Covers errors related to water flow, arc failure, robot communication, SD logbook, language, and option chips.

Error messages related to hardware and module failures

Lists errors associated with QWD, CMD modules, cooling modules, and excess temperature issues.

Block 6b General maintenance instructions

Maintenance and Care

Outlines general maintenance procedures, including regular, semi-annual, and annual testing.

Regular testing

Details the checks required for mains connections, gas hoses, nozzles, and torch for safe operation.

Semi-annual testing

Describes procedures for semi-annual testing by qualified electricians, including cover removal and connection checks.

Annual testing

Specifies the requirement for annual repeat testing according to IEC 60974-4 standards.

Special testing

Covers specific checks like filter mats, lifting eyes, and electrolytic capacitors for optimal performance.

Block 7 Automation

Interfaces

Explains the interfaces like QOMI, Profibus, ProfiNet, DeviceNet, and Ethernet IP for extending welding power sources.

QIROX Technology Interface (QTI)

Details software compatibility, protocol types for Tandem operation, additional welding processes, and robot communication.

Basic configuration Operating mode "Tandem"

Covers connection diagrams, conditions, pre-adjustments for robots and power sources, and job programming for Tandem mode.

Pulse synchronisation

Explains pulse synchronisation, configuration options, synchronisation modes, and phase shifts for multiple pulse currents.

Job allocation

Describes how to determine and save welding parameters as 'jobs' for easy management and switching.

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