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QINEO NexT
Cloos QINEO NexT User Manual
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AC/DC
OPER
A
TING
I
NS
TRUCT
IONS
QI
N
EO N
ex
T
-En-
This is a translation of the original operating instructions.
BA QN-NX - 04/20 - R
ev
.3.41
K
eep for futur
e use
2
Table of Contents
Table of Contents
5
Block 1 Operational Safety
11
Foreword
12
Safety Symbols in this Document
13
Safety Specifications for MIG/MAG Welding Machines
14
Basic Safety Specifications for the Operation of the Welding Machine
14
Application as Directed
15
Self Protection and Personal Protection When MIG/MAG Welding
15
Electrical Danger Due to Mains Current and Welding Current
18
Particular Dangers When MIG/MAG Welding
23
Safety Precautions in Daily Operation
24
Environmental Circumstances
25
Storage
25
Transport
26
Qualification of Users
26
Block 2 Basic Information Qineo Next
27
Power Source Views
28
Product Description
30
Transport
30
Commissioning
30
Shutdown / Recycling
33
Technical Data
34
Block 3 Premium Operating Module
35
Main Menu
38
MAIN - Synergy
38
MAIN - Operating Modes
39
2-Cycle
39
4-Cycle
39
Super-4-Cycle
40
Spot Welding
40
External
40
MAIN - Process
41
Electrode
41
Tig
41
Speed Weld
41
Vari Weld
41
Control Weld
41
Syn off
41
Cold Weld
42
Rapid Weld
42
Rapid Pulse Weld
43
Motion Weld
43
MAIN - Function
43
Duopulse
43
Cleanstart
44
Blow through
44
Threading (Only in Connection with Motion Equipment)
44
Wire Forward
44
Wire Backward
44
Gas Manually
44
Start Manually
45
Off / Re-Start
45
MAIN - Programming
45
Parameters in the Operating Modes 2-Cycle and 4-Cycle
46
Parameters in the Operating Mode Super-4-Cycle
47
Parameters in Operating Mode Spot Welding / Interval
48
MAIN - Programming - Setting Ranges
49
Input of Setting Ranges
49
Prerequisite to Use the Setting Ranges
50
Deactivating the Setting Ranges
51
MAIN - Programming - Tandem
52
MAIN - Programming - Pulse Synchronisation
52
MAIN - Programming - Expert Mode
52
Expert Mode - Reset to Synergy Values
53
Main Parameters in the "Expert Mode
53
Secondary Parameters in the "Expert Mode
54
Duopulse Parameters" in the "Expert Mode
54
Main - Programming - Active QWD
55
Main - Programming - Welding Circuit (from X.02)
55
MAIN - Measured Values
55
Operating Data
56
Data Set Switching 1/2
57
Seam Counter Setup
57
Consumption Costs
58
MAIN - Display
58
MAIN (2) - Config (Configuration)
60
Config - General
60
Display Brightness
61
MHW X10 Master
61
Control Coolant Pump and Fan
61
Config - General - Basic Settings
62
Config - General - Basic Settings (2)
63
Config - General - Basic Settings - Tandem
63
Config - General - Sense Technology
64
Config - General - QWD
64
Config - General - QWD - QWD-B
65
Config - General - SD Module
66
Config - General - Options
66
Config - General - QWD - QWD Push-Pull
66
Config - Water Monitoring
68
Config - Compensation
69
Access Rights
70
Config - Access Management
70
Config - User Management and PAK (Option)
72
Config - User Management - Options
74
Config - User Management - User Overview
75
Config - User Management - User Overview - PAK
76
Config - Ethernet
77
Config - Clock
78
Config - Process Monitoring
78
Config - General (2)
79
Config - General (3)
80
MAIN (2) - Diagnostics
80
Diagnostics - Software Versions
81
Diagnostics - System Logbook
81
Diagnostics - Control
82
Diagnostics - Control - Ethernet
83
Diagnostics - Control - I / O (Inputs and Outputs)
83
Diagnostics VBC Module
85
Diagnostics - Control - LED
86
Diagnostics - Control - Tandem
87
Diagnostics - Process Control
87
Diagnostics - Process Control - Pulse Synchronisation
88
Diagnostics - Process Control - Current Characteristic Curve
89
Diagnostics - Process Control - Data Set Info
89
Diagnostics - Power Unit
90
Diagnostics - Power Unit - Mains
90
Diagnostics - Power Unit - Mains - Measured Values
91
Diagnostics - Power Unit - Temperature
91
Diagnostics - Power Unit - Calibration
91
Diagnostics - Power Unit - Inverter
92
Diagnostics - Power Unit - Fan
93
Diagnostics - Power Unit - LED
94
Diagnostics - Wire Drive Unit
95
Diagnostics - Wire Drive Unit - MD
95
Diagnostics - Wire Drive Unit - QWD-MD / QWD-A
96
Diagnostics - Wire Drive Unit - QWD-B
97
Diagnostics - Cooling Module
97
Diagnostics - Cooling Module - LED
98
Diagnostics - Robot
99
11 MAIN (2) - Language
100
Data Backup Job
101
12 MAIN (2) - Data Backup
101
Save Job to Storage Medium
102
Load Job from Storage Medium
103
Data Backup Config
104
Save Configuration Data to the Storage Medium
104
Data Backup Synergy
105
Load Configuration Data from Storage Medium
105
Save Characteristic Curve to the Storage Medium
105
Load Characteristic Curve Data from Storage Medium
106
MAIN (2) - Log off
106
MAIN (2) - Log on
106
13 User Log On/Off
106
14 Job Mode
107
Save Job
107
Copy a Job
108
Overwrite an Existing Job
108
Activate Job
109
15 Main (3) - Weld Data Monitoring
109
Block 3 Masterplus / Compact Operating Module
111
1 Operating Controls
113
Display
113
Definition Arc Length
114
Definition Dynamics
114
Hold Value Display
114
TIG Welding
114
2 Welding Processes
114
Description of Processes in MIG/MAG Process
115
Electrode Welding
115
Cleanstart
117
3 Description of the Additional Functions
117
Duopulse
117
Qwd
117
Diagnostics - Power Unit
118
Diagnostics - Power Unit - Mains Supply
118
Diagnostics - Software Versions
118
Functions - Diagnostics
118
Functions - System Logbook
118
Diagnostics - Cooling Module
119
Diagnostics - Power Unit - Calibration
119
Diagnostics - Power Unit - Fan
119
Diagnostics - Power Unit - Inverter
119
Diagnostics - Power Unit - LED
119
Diagnostics - Power Unit - Temperature
119
Diagnostics - Process Control
119
Functions - Information
119
Functions - Loading Saving
120
Operating Concept for the Operating Modes
121
Operating Mode 2-Cycle
121
4 Operation
121
Operating Mode 4-Cycle
122
Operating Mode Super-4-Cycle
123
Adjusting Secondary Parameters
124
Configuration of Characteristic Curve
124
Operating Mode Spot Welding/Interval
124
Parameters of Operating Modes "2-Cycle" and "4-Cycle
125
Restore the Original State of the Secondary Parameters
125
Additional Parameters of Operating Mode "Spot Welding/Inter
126
Additional Parameters of Operating Mode "Super-4-Cycle
126
Input of Setting Ranges
126
Parameter Setting Ranges (Optional)
126
Activating the Setting Ranges
127
Deactivating the Setting Ranges
127
Quick Memory Access
128
Save and Load Job
128
Selection Menu Welding Circuit
128
Storage Management
129
5 Configuration Menu
132
Language
132
2-Cycle Start and End Crater Program
133
Basic Screen
133
Basic Settings
133
Fine Adjustment
133
Application Range of Power Source
134
Control Voltage Mode
134
External Selection of Process
134
Polarity "+/-" Connection
134
Reset to Factory Setting
134
Automatic Hold Display
135
Config - General
135
Cooling Water Pump
135
Job Continuation
135
MHW X10 Master
135
Compensation of the External Welding Circuit
136
Config - General (2)
136
Gas Flow - Min/Max
136
TIG - Pot Setting Range - Min/Max
136
V-Display Shows
136
Wire Speed in
136
Cooling Water Monitoring
138
Process Monitoring
138
Sense Technology
139
Locking/Unlocking Functions
140
Qwd
140
QWD Pushpull
140
Wire End Control
140
Access Management
141
User Management and PAK
142
Creating/Editing/Deleting a User Profile
145
Options
146
PC Adaptation
146
Transferring a User Profile to a PAK
146
Activation Code
147
Off / Re-Start
147
Time
147
Torch Remote Control
147
Block 5 Qineo Wire Drive
165
1 Technical Data
166
Weight
166
Dimensions
166
Ambient Conditions
166
Compatibility List
166
2 QINEO Wire Drive P5
167
Connection Overview P5
168
3 QINEO Wire Drive M4
169
Connection Overview M4
170
4 QINEO Wire Drive M5
171
Connection Overview M5
172
Connection Instructions Cable Assembly
173
Preparations on QWD-M5
173
Attach the Protective Hose
174
Attach the Corrugated Tube
174
Recommended Laying of Connector Cables
174
Final Tasks on QWD-M5
174
5 QINEO Wire Drive A4
175
Structure and Function A4
176
6 QINEO Wire Drive AR4
177
Connection Overview AR4
178
7 Function
179
Button "Gas Manually
179
Adjustment of the Gas Flow Rate
179
Button "Wire Forward" or "Wire Backward
180
8 General Commissioning
181
Safety Instructions for Commissioning
181
Risks Due to Mechanical Hazards
181
Risks Due to Electrical Hazards
181
Disassembly Reducing Insert
182
Installation/Change of the Wire Drive Rollers
183
Qwd-M4
183
Qwd-P5 / Qwd-M5
184
Inserting the Welding Wire
185
Qwd-M4
185
Qwd-P5 / Qwd-M5
186
Adjustment of the Pressure Clamps
187
9 Maintenance
188
10 Error List
189
11 Disposal and Recycling
190
4
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Cloos QINEO NexT Specifications
General
Welding Process
MIG/MAG, TIG, MMA
Power Source
Inverter
Wire Feed System
Integrated
Protection Class
IP23
Rated Input Voltage
400V
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