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Club Car FE350 2005 User Manual

Club Car FE350 2005
204 pages
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Club Car
MANUAL NUMBER
102680410
EDITION CODE
0405A00000
FE350 GASOLINE VEHICLES
2005
MAINTENANCE
SERVICE
SUPPLEMENT

Table of Contents

Questions and Answers:

Club Car FE350 2005 Specifications

General IconGeneral
BrandClub Car
ModelFE350 2005
CategoryOffroad Vehicle
LanguageEnglish

Summary

Periodic Maintenance

General Warning

Essential safety statements for vehicle operation, repair, and service.

Periodic Service Schedule

Outlines required maintenance checks at regular intervals for optimal vehicle condition.

Periodic Lubrication Schedule

Details lubrication points and recommended lubricants for vehicle components.

Engine Oil

Provides instructions for checking and maintaining the engine oil level.

Fueling Instructions

Safety precautions and procedures for fueling the vehicle to prevent fire hazards.

Battery

Refers to section 12 for periodic battery maintenance procedures.

Troubleshooting and Electrical System

Troubleshooting Guide

A guide to identify symptoms, probable causes, and corrective actions for vehicle issues.

Wiring Diagrams

Visual representations of the vehicle's electrical circuits for diagnostic purposes.

Test Procedures

Detailed steps for testing various electrical system components and circuits.

Electrical Components

Starter/Generator

Information on testing, removal, disassembly, and installation of the starter/generator.

Voltage Regulator

Details on testing, removal, and installation of the voltage regulator.

Solenoid

Instructions for testing, removal, and installation of the solenoid.

Battery

General information, testing, preventive maintenance, and storage guidelines for the vehicle battery.

FE350 Engine

Spark Plug

Information on spark plug selection, gap setting, installation, and testing.

Cylinder Head

General information regarding cylinder head, including compression pressure specifications.

Crankcase

Information on engine removal, crankcase cover removal, and oil level sensor.

Ignition Coil and Flywheel

Procedures for removal, installation, and adjustment of the ignition coil and flywheel.

Engine Installation

Step-by-step instructions for installing the engine and related components.

Fuel System

Carburetor

Details on carburetor function, troubleshooting, main jet adjustment, and installation.

Engine RPM Adjustment

Procedures for adjusting engine RPM settings for optimal performance.

Fuel Filters

Information on fuel filter replacement, including removal and installation procedures.

Fuel Pump

Details on fuel pump operation, removal, disassembly, cleaning, and installation.

Fuel Tank

Procedures for fuel tank removal, disposal, storage, and installation.

Exhaust System

Muffler

Instructions for muffler removal and installation, including necessary hardware and torque specs.

Unitized Transaxle

Lubrication

Guidance on checking and maintaining the lubricant level in the unitized transaxle.

Axle Shaft

Procedures for removing and installing axle shafts, bearings, and oil seals.

Unitized Transaxle Removal

Step-by-step instructions for safely removing the unitized transaxle from the vehicle.

Unitized Transaxle Installation

Step-by-step instructions for safely installing the unitized transaxle onto the vehicle.

Forward/Reverse Shifter Cable Adjustment

Instructions for adjusting the forward/reverse shifter cable for proper operation.

Torque Converter

Drive Belt

Inspection, replacement, removal, and installation procedures for the drive belt.

Drive Clutch

Details on drive clutch removal, cleaning, inspection, disassembly, assembly, and installation.

Driven Clutch

Procedures for driven clutch removal, disassembly, inspection, assembly, and installation.

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