EasyManua.ls Logo

Code 3 45 Series - User Manual

Code 3 45 Series
8 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Page 1 of 8
Installation and Operation Instructions
SERIES 45, 65 85 LED PERIMETER
STOP/TURN TAIL
IMPORTANT! Read all instructions before installing and using. Installer: This manual must be delivered to the end user.
WARNING!
Failure to install or use this product according to manufacturers recommendations may result in property damage, serious injury, and/
or death to those you are seeking to protect!
Do not install and/or operate this safety product unless you have read and understood the safety information
contained in this manual.
1. Proper installation combined with operator training in the use, care, and maintenance of emergency warning devices are essential to
ensure the safety of emergency personnel and the public.
2. Emergency warning devices often require high electrical voltages and/or currents. Exercise caution when working with live electrical
connections.
3. This product must be properly grounded. Inadequate grounding and/or shorting of electrical connections can cause high current arcing,
which can cause personal injury and/or severe vehicle damage, including re.
4. Proper placement and installation is vital to the performance of this warning device. Install this product so that output performance of
the system is maximized and the controls are placed within convenient reach of the operator so that they can operate the system without
losing eye contact with the roadway.
5. Do not install this product or route any wires in the deployment area of an air bag. Equipment mounted or located in an air bag
deployment area may reduce the e󰀨ectiveness of the air bag or become a projectile that could cause serious personal injury or death.
Refer to the vehicle owners manual for the air bag deployment area. It is the responsibility of the user/operator to determine a suitable
mounting location ensuring the safety of all passengers inside the vehicle particularly avoiding areas of potential head impact.
6. It is the responsibility of the vehicle operator to ensure daily that all features of this product work correctly. In use, the vehicle operator
should ensure the projection of the warning signal is not blocked by vehicle components (i.e., open trunks or compartment doors),
people, vehicles or other obstructions.
7. The use of this or any other warning device does not ensure all drivers can or will observe or react to an emergency warning signal.
Never take the right-of-way for granted. It is the vehicle operators responsibility to be sure they can proceed safely before entering an
intersection, drive against tra󰀩c, respond at a high rate of speed, or walk on or around tra󰀩c lanes.
8. This equipment is intended for use by authorized personnel only. The user is responsible for understanding and obeying all laws
regarding emergency warning devices. Therefore, the user should check all applicable city, state, and federal laws and regulations. The
manufacturer assumes no liability for any loss resulting from the use of this warning device.
Specications:
Size: 45 7.84”W X 3.67”H
65 7.09”W X 4.67”H
85 9.77”W X 7.78”H
45BZ 9.17”W X 5.00”H
65BZ 8.42”W X 6.00”H
85BZ 11.10”W X 9.11”H
Input Voltage: 12-24VDC
Carefully remove the light head from its protective packaging. Inspect the unit for transit damage. Report any damage to the carrier and
keep the shipping carton.
Unpacking and Pre-Installation:
Question and Answer IconNeed help?

Do you have a question about the Code 3 45 Series and is the answer not in the manual?

Summary

Product Overview and Safety

Safety Precautions

Essential safety instructions for installation and operation of emergency warning devices.

Product Specifications

Details size and input voltage requirements for the LED Perimeter Light models.

Initial Handling and Inspection

Guidance on unpacking the light head and inspecting for transit damage.

Installation and Mounting Procedures

Mounting Options

Details three methods for attaching the LED base unit to the vehicle.

Wire Routing and Connections

Guidance on routing wires, making connections, and ensuring proper wire slack.

Securing the Unit

Procedures for preparing the mounting surface, attaching the unit, and securing the lens.

Wiring and Power Information

Wiring Best Practices

Crucial guidelines for safe and effective electrical connections and wiring practices.

Current Draw Specifications

Details average current draw for various LED Perimeter Light models under different conditions.

Flash Pattern Selection

Pattern Selection Method

Instructions on how to select and change flash patterns using the white wire.

Flash Pattern List

Catalog of all available flash patterns with their corresponding number and description.

Parts Identification

Series 45 Parts

Exploded view and part numbers for the 45 series, including bezels and gaskets.

Series 65;85 Parts

Exploded views and part numbers for 65 and 85 series lights by configuration.

Maintenance and Assembly

Lens Maintenance

Instructions for cleaning and replacing the light lens, with care warnings.

Example Assembly

Diagrams illustrating the assembly of the LED light for headlamp housing.

Warranty and Returns

Manufacturer Limited Warranty

Details the warranty period, exclusions, and limitations of liability.

Product Returns Process

Instructions on how to obtain an RGA number for product repair or replacement.

Overview

The document provides installation and operation instructions for the CODE 3 SERIES 45, 65, 85 LED PERIMETER STOP/TURN TAIL lights. These devices are designed as emergency warning lights for vehicles.

Function Description

The LED Perimeter Lights serve as multi-functional warning devices, capable of steady burn, flashing patterns, and specific stop/turn/tail light functions depending on the model and wiring configuration. They are designed to enhance vehicle visibility for safety purposes, particularly in emergency situations. The lights are equipped with an exclusive feature of ten alternating flash patterns, and all patterns operate at either 75 or 150 flashes per minute (FPM).

Important Technical Specifications

Sizes and Dimensions:

  • 45: 7.84"W x 3.67"H
  • 65: 7.09"W x 4.67"H
  • 85: 9.77"W x 7.78"H
  • 45BZ: 9.17"W x 5.00"H
  • 65BZ: 8.42"W x 6.00"H
  • 85BZ: 11.10"W x 9.11"H

Input Voltage:

  • 12-24VDC

LED Count and Current Draw (Average):

Part Number #of LEDs Steady Burn 13.8VDC (Amps) Flashing 13.8VDC (Amps) Steady Burn 24.0VDC (Amps) Flashing 24.0VDC (Amps)
45, 45STA, 45STR - 7X3 PERIMETER 62 1.0 0.5 0.5 0.3
65 - 6X4 PERIMETER 76 1.0 0.5 0.5 0.3
85 - 9X7 PERIMETER 124 1.5 0.8 0.8 0.4
65STR - 6X4 - RED (STOP OR TURN CONFIG.) 54 0.7 0.4 0.4 0.2
65STR - 6X4 - RED (TAIL CONFIG.) 54 0.05 N/A 0.04 N/A
65STA - 6X4 - AMBER TURN 54 0.7 0.4 0.4 0.2

Wiring Functions:

  • Red wire: +12 or +24 VDC (positive power)
  • White wire: Program (flash pattern selection)
  • Black wire: Ground
  • Stop or Turn (for 45STR & 65STR - LED STT, Red): Stop or Turn signal
  • Tail (for 45STR & 65STR - LED STT, Red): Tail light
  • Turn (for 45STA & 65STA, Amber): Turn signal

Usage Features

Mounting Options: The LED base unit offers three mounting options:

  1. High-strength double-sided foam tape (customer supplied): Requires only a center wire hole, minimizing vehicle piercing.
  2. Four #10 x 3½" sheet metal screws: Provides a secure attachment.
  3. Four #6 x 1-1½" sheet metal screws (attaching lens and base together): Allows removal of the entire unit with only four screws.

Options 1 and 2 allow for removal of the outer lens without detaching the base from the vehicle, while option 3 allows for removal of the entire unit.

Installation Process: The installation involves determining the mounting location, verifying clearance, cutting a center opening for wiring, routing power wires, placing gaskets, preparing electrical connections, verifying cable length, testing light head operation, seating the O-ring, pushing connectors through the opening, pushing the LED base unit into the gasket, mounting the unit with screws or tape, and installing the lens. Specific instructions are provided for different screw types and tape application.

Flash Pattern Selection: The LED Perimeter Lights feature one steady burn and twenty flashing patterns, including ten alternating patterns. To select a pattern, apply +12 or +24 VDC to the red wire and connect the black wire to ground. The unit will flash in its last-set pattern. Momentarily touching the white wire to ground will cycle through the patterns. The unit retains the selected pattern even after power removal. For units flashed with an external control system (e.g., multiplexer or flasher), the heads should be set to steady burn. Permanently tying the white wire to the black wire forces a steady burn. It is recommended to set the desired pattern at a workbench before installation.

Safety Warnings: The manual emphasizes several critical safety warnings:

  • Improper installation or use can lead to property damage, serious injury, or death.
  • Users must read and understand all safety information before installation/operation.
  • Proper installation and operator training are essential.
  • Caution is advised when working with high electrical voltages/currents.
  • Proper grounding is crucial to prevent high current arcing, injury, or vehicle damage/fire.
  • Correct placement and installation maximize warning device performance and ensure controls are within operator reach without losing eye contact with the roadway.
  • Do not install or route wires in air bag deployment areas to avoid reducing air bag effectiveness or creating projectiles.
  • Operators must daily verify correct product function and ensure warning signals are not obstructed.
  • Warning devices do not guarantee driver observation or reaction; operators must ensure safe passage.
  • Equipment is for authorized personnel only; users must comply with all applicable laws and regulations regarding emergency warning devices.

Maintenance Features

Lens Maintenance: The lens is field-removable for cleaning or replacement by unscrewing four mounting screws. It should be cleaned with mild detergent, warm water, and a soft cloth. Avoid using other chemicals, which may void the product warranty. The lens must be thoroughly dried before reinstallation. Because plastic scratches easily, cleaning is only recommended when necessary. Pressure washers and car washes with brushes should not be used as they can scratch the lenses.

Warranty: The manufacturer provides a Limited Warranty Policy for sixty (60) months from the date of purchase, ensuring the product conforms to specifications. The warranty is voided by tampering, accident, abuse, misuse, negligence, unapproved modifications, fire, improper installation/operation, or lack of maintenance. The manufacturer disclaims all other warranties, express or implied, including merchantability and fitness for a particular purpose. The sole liability and exclusive remedy for any non-conforming product is replacement, repair, or refund of the purchase price, not exceeding the original purchase amount. The manufacturer is not liable for lost profits, cost of substitute equipment/labor, property damage, or other special, consequential, or incidental damages.

Product Returns: For repair or replacement, customers must contact the factory to obtain a Return Goods Authorization Number (RGA number) before shipping the product. The RGA number should be clearly written on the package, and sufficient packing materials must be used to prevent transit damage. Code 3, Inc. reserves the right to repair or replace at its discretion and assumes no responsibility for removal/reinstallation expenses, packaging, handling, or shipping costs.

Code 3 45 Series Specifications

General IconGeneral
BrandCode 3
Model45 Series
CategoryAutomobile Accessories
LanguageEnglish

Related product manuals