Coleman HS400UTV-5

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POWERSPORTS

(888) 405-8725

1775 E. University Dr., Tempe, AZ. 85281

www.colemanpowersportsusa.com

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Introduction3
Important Safety Messages3
Important Manual Information4
Important Notice5
Location of the Warning and Safety Labels14
Safety Information18
Description and Vehicle Identification23
Identification Number Records25
Vehicle Identification Number25
Control Functions26
Ignition Switch26
Functions of the Respective Switch Positions26
Indicator and Warning Lights27
Forward Indicator Light Light28
Mechanical Parking Brake Indicator Light28
Coolant Temperature Warning28
Reverse Indicator28
Position Light Indicator29
Emergency Indicator29
Fault Indicator Light and Fault Codes29
Fault Is Displayed by the Fault Indicator Light29
Oil Overheat Indicator30
Speedometer Unit30
Low Battery Charge Indicator30
Speedometer Unit Functions31
Odometer and Trip Meter Modes31
Clock Time Adjustment32
Four-Wheel Drive Indicator32
Differential Gear Lock Indicator32
Fault Code Indicator33
Fuel Level Indicator34
Switches35
Light Switch35
On -Command Four-Wheel36
Differential Gear Lock Switches36
To Change from 2WD to 4WD38
To Change from 4WD to 2WD38
Throttle Pedal40
Brake Pedal41
Parking Brake Pedal41
Drive Select Lever42
Fuel Tank Cap43
Seats44
Driver / Passenger Seat44
Seat Belts45
Glove Compartment48
Cargo Bed49
Opening and Closing the Tailgate49
Lifting and Lowering the Cargo Bed50
Cargo Bed Release Lever50
Front and Rear Shock Adjustment52
Standard Position: B53
Spring Preload55
Spring Travel Setting(Front)56
Spring Travel Setting(Rear)56
Rebound Damping Force56
Compression Damping Force57
Trailer Hitch Bracket58
Auxiliary DC Jack58
Maximum Rated Capacity for the Auxiliary59
Before Using this Vehicle60
Brakes61
Front and Rear Brakes61
Brake Fluid Level62
Brake Fluid Leakage62
Brake Operation62
Fuel63
Gasohol64
Engine Oil65
Coolant65
Final Gear Oil66
Recommended Oil66
Coolant Reservoir Capacity66
Differential Gear Oil66
Th Rottle Freeplay68
Throttle Freeplay Inspection68
Throttle Freeplay Adjustment68
Steering Wheel Inspection69
Fittings and Fasteners69
Lights69
Pre Operation Checks70
How to Measure Tire Pressure72
Tire Wear Limit73
Starting Engine74
Operation74
Jump-Starting76
Warming up78
Shifting: Neutral to Forward78
Shifting: Neutral to Reverse79
Vehicle Break-In Period80
Engine Break-In81
After Break-In82
Parking82
CVT Break-In (Clutches/Belt)82
Parking on a Slope83
Accessories84
Loading84
Maximum Loading Limit85
Driving Your Vehicle87
Getting to Know Your Vehicle87
Learning to Operate Your Vehicle91
Turning Your Vehicle92
Braking94
Going Uphill94
Going Downhill97
Crossing through Shallow Water98
Vehicle Immersion100
CVT Gear Box Inspection Hole101
1Air Filter Case Check Hose101
Riding over Rough Terrain102
Riding in Brush or Wooded Areas103
Periodic Maintenance Chart for the Emission Control System107
Hood110
EFI System112
Air Damper114
Idle Speed Stepper Motor114
Fuel Injector114
Intake Air Temperature Sensor114
EFI System Inspection115
Engine Oil and Oil Filter Cartridge115
To Check Engine Oil Level115
To Change the Engine Oil116
Tightening Torque118
Recommended Engine Oil119
Oil Quantity119
Checking the Final Gear Oil Level119
Checking the Differential Gear Oil Level122
Changing the Differential Gear Oil123
Oil Cooler124
Checking the Coolant Level125
Changing the Coolant126
Axle Boots127
Spark Plug Inspection128
Specified Spark Plug129
Spark Plug Gap130
Cleaning the Engine Air Filter Element130
Cleaning the Spark Arrester134
Valve Clearance136
Front Brake Pad Check136
Rear Brake Pad Check137
Checking the Brake Fluid Level138
Brake Fluid Replacement139
Checking the Brake Pedal139
Recommended Brake Fluid: DOT 4139
Brake Light Switch Adjustment141
Cable Inspection and Lubrication142
Brake Pedal and Accelerator Pedal142
Rear Knuckle Upper and Lower Pivot143
Lubrication143
Recommended Lubricant143
Steering Shaft Lubrication144
Front Balance Rod145
Rear Balance Rod145
Wheel Installation145
Battery147
Battery Maintenance149
Fuse Replacement150
Specified Fuse152
Replacing Headlight Bulb152
Tail/Brake Light Bulb Replacement155
Troubleshooting156
Solution to Common Problems in Vehicle157
Solution of Common Problems in Brake System158
Solution of Common Problems in Electrical System160
Solution of Common Problems in Running System161
Storage169
Speci Cations171
Fault Code of Electronic Injection System178

Coleman HS400UTV-5 - Page 185

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