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CONTINENTAL AIRCRAFT ENGINE O-200 - User Manual

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Publication M-0 CHANGE 4
©
2017 CONTINENTAL MOTORS JUL 2017
CONTINENTAL AIRCRAFT ENGINE
MAINTENANCE
MANUAL
STANDARD PRACTICE
FOR SPARK IGNITED ENGINES
Technical Portions Accepted by the Federal Aviation Administration
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Summary

Chapter 1 Introduction

Scope and Purpose of Manual

Outlines the manual's scope, applicable engines, and content of each chapter.

Instructions for Continued Airworthiness (ICA)

Details supplemental information for ongoing airworthiness for applicable engines.

Advisories Explained

Defines and explains the use of WARNING, CAUTION, and NOTE advisories.

Effectivity Symbols

Explains symbols used to denote variations in engine configuration applicability.

How to Use This Manual

Provides guidance on interpreting manual content, illustrations, and aftermarket parts.

Incorporated Service Documents

Lists service documents incorporated into the manual and their affected chapters.

Engine Inspection and Service Procedures

Magneto RPM Drop Check

Step-by-step guide to performing a magneto RPM drop check on the engine.

Engine Shutdown Procedure

Details the steps for safely shutting down the engine after testing.

Engine Oil Change Procedure

Step-by-step instructions for performing an engine oil change and filter inspection.

Non-Overhaul Repair and Replacement Procedures

Cylinder Installation Procedures

Step-by-step guide for installing cylinders, including lubrication and torque.

Cylinder Torque Specifications

Details the torque sequence and values for cylinder installation.

Solid Nose Oil Seal Installation

Step-by-step guide for installing a solid nose oil seal.

Split Nose Oil Seal Removal

Procedures for removing a split nose oil seal.

Split Type Nose Oil Seal Installation

Step-by-step guide for installing a split type nose oil seal.

Torque Specifications

Component Specific Torque Specifications

Lists specific torque values for various fasteners and components.

Maintenance Standards and Appendices

Mandatory Overhaul Replacement Parts

Lists parts that must be replaced during engine overhaul based on condition or 100% replacement.

Gasket Maker Application Guide

Provides instructions and warnings for applying Gasket Maker sealant.

Gasket Installation Procedures

Details steps for installing gaskets, including sealant use and torque.

Crush Washer Installation

Explains the use and installation of crush washers for sealing.

CONTINENTAL AIRCRAFT ENGINE O-200 Specifications

General IconGeneral
Number of Cylinders4
Compression Ratio7.0:1
Fuel TypeAviation gasoline
Oil SystemWet sump
TypeHorizontally opposed, four-cylinder
Displacement201 cu in (3.29 L)
Stroke3.875 in (98.4 mm)
Max Power100 hp (75 kW) at 2750 rpm
Fuel Grade80/87
Fuel SystemFloat type carburetor
Dry Weight170 lbs (77 kg)

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