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CONTINENTAL AIRCRAFT ENGINE O-300 - User Manual

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Publication M-0 CHANGE 4
©
2017 CONTINENTAL MOTORS JUL 2017
CONTINENTAL AIRCRAFT ENGINE
MAINTENANCE
MANUAL
STANDARD PRACTICE
FOR SPARK IGNITED ENGINES
Technical Portions Accepted by the Federal Aviation Administration
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Summary

Chapter 1. Introduction

1-1. Scope and Purpose of This Manual

Defines the manual's scope, purpose, and applicability to various Continental aircraft engines.

1-1.1. Instructions for Continued Airworthiness

Details supplemental ICAs and lists related Continental Motors service documents.

1-1.2. Advisories

Explains the three types of advisories (Warning, Caution, Note) used in the manual.

1-1.3. Effectivity Symbols

Lists and defines symbols indicating engine model specific applicability of information.

1-1.4. Using this Manual

Provides guidance on effective manual usage, including referencing other documents.

1-2.4.1. Service Documents Incorporated in this Manual

Lists service documents incorporated into this manual and their affected chapters.

Engine Inspection and Service

6-4.7.5. Magneto RPM Drop Check

Details procedure for checking engine RPM drop during magneto operation for diagnostics.

6-4.7.6. Engine Shutdown

Provides procedure for safely shutting down the engine after maintenance or testing.

6-4.8.2. Oil Change

Outlines steps for performing an engine oil change, including oil sampling.

Engine Operation

7-2.3. Engine Operation after Cylinder Replacement and;or Major Overhaul

Describes procedures for operating engines post-overhaul or cylinder replacement.

Non-Overhaul Repair and Replacement

10-6.1.2. Cylinder Installation

Details process and precautions for installing cylinders on the engine.

10-6.1.3. Cylinder Torque

Specifies torque values and sequence for cylinder fastening hardware.

10-10.2. Solid Nose Oil Seal Installation

Provides instructions for installing the solid type crankshaft nose oil seal.

10-10.3. Split Nose Oil Seal Removal

Outlines procedure for removing split type oil seals from the crankshaft nose.

10-10.4. Split Type Nose Oil Seal Installation

Details process for installing the split type crankshaft nose oil seal.

Maintenance Standards

C-2.4. Mandatory Overhaul Replacement Parts

Lists parts mandatory for replacement during engine overhaul based on condition or 100% replacement.

C-9. Gasket Maker Application

Explains proper application of Gasket Maker sealant, including warnings and surfaces.

C-10. Gasket Installation

Provides general instructions for gasket installation, including selection, inspection, and torque.

C-10.1. Crush Washer Installation

Details proper installation and use of crush washers for forming a tight seal.

CONTINENTAL AIRCRAFT ENGINE O-300 Specifications

General IconGeneral
Number of Cylinders6
Horsepower145 hp (108 kW)
Compression Ratio7.0:1
Fuel SystemCarburetor
Cooling SystemAir-Cooled
Fuel TypeAvgas
TypeHorizontally Opposed, Air-Cooled
Stroke3.875 in (98.4 mm)

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