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Convotherm OES 6.10 Service Manual

Convotherm OES 6.10
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Service Handbook OEB/OES/OGB/OGS
AS/11-2011 0_00e_Cover sheet_b.doc
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CONVOTHERM
Elektrogeräte GmbH
Service Documents OEB / OES
OGB / OGS
Service Folder No.:
(English)
Name:
Specifications are subject to change without notice.

Table of Contents

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Convotherm OES 6.10 Specifications

General IconGeneral
BrandConvotherm
ModelOES 6.10
CategoryKitchen Appliances
LanguageEnglish

Summary

Service Documents

Service handbook P3

Acknowledgement

Copyright

Document copyright statement reserving all rights and outlining reproduction restrictions.

Unit Information OEB/OES/OGB/OGS

2.1 Control Panels OEB/OES/OGB/OGS

Details on the control panels used for the OEB/OES/OGB/OGS models.

2.2 The Closed System

Explanation of the closed system for automatic steam and heat circulation.

2.3 Basic settings (parallel to cooking programmes)

Configuration of basic settings for cooking programs.

2.4 Safety settings (parallel to cooking programmes)

Details on safety settings applicable to cooking programs.

2.5 Functioning of the cooking programmes

Explanation of how various cooking programs operate.

2.6 Gas technology

Information regarding the gas technology used in the appliances.

Electronics Information OEB/OES/OGB/OGS

3.1 Customer Service - Service Programme

Information on accessing and using the customer service program.

3.2 Error Codes

List and explanation of error codes displayed by the unit.

3.3 Emergency programme

Instructions for operating the unit in emergency mode.

3.5 Connection scheme of Control module and Gas module

Diagram illustrating the connection scheme for control and gas modules.

Cleaning / Maintenance

4.1 Time table for necessary cleaning intervals

Schedule detailing necessary cleaning and descaling intervals.

4.2 Automatic flushing of the steam generator

Procedure for automatic flushing of the steam generator.

4.3 Cleaning the Unit

Instructions for cleaning the appliance.

4.4 CONVOTHERM Descaling

Guidelines for descaling the CONVOTHERM unit.

4.6 Yearly Maintenance recommendations

Recommendations for yearly maintenance procedures.

4.7 Installation Checklist

Checklist for ensuring correct unit installation.

Trouble shooting List and Error Codes Electronic

5.1 Error Codes

List and explanations of electronic error codes.

5.2 General

General troubleshooting information.

5.3 Steam Generator

Troubleshooting specific to the steam generator.

5.4 Condenser

Troubleshooting specific to the condenser unit.

5.5 Motor

Troubleshooting related to the motor.

5.6 Electronic

Troubleshooting for electronic components.

5.7 Safety temperature probe Convection heating (B7)

Troubleshooting for the convection heating safety temperature probe.

5.8 Error diagnosis with help of the LEDs on the Controls

Diagnosing errors using LEDs on the controls.

Service Instructions

6.1 Electronic Control Board installation

Instructions for installing the electronic control board.

6.2 Updating the Control and Operation module - Software

Procedure for updating the control and operation module software.

6.4 Steam Generator drain pump (only OEB and OGB)

Instructions for handling the steam generator drain pump.

6.5 Probe positions / Probe assembly and replacing

Guide to probe positions and procedures for assembly and replacement.

6.6 Water Level probe

Information on the water level probe.

6.7 Steam Generator-Immersion heater replacement (only OEB)

Procedure for replacing the steam generator immersion heater.

6.8 Motor / Fan Wheel installation and removal

Instructions for installing and removing the motor and fan wheel.

6.9 Pressure Switch Cleaning System - Trouble Shooting

Troubleshooting guide for the pressure switch cleaning system.

Safety settings (parallel to cooking programmes)

2.4.1 Door safety switch and Motor break

Details on the door safety switch and motor break function.

2.4.2 Electronic safety switches

Information on electronic safety switches.

2.4.3 Electrical safety switches

Details on electrical safety switches.

CONVOTHERM Telephone numbers

Sales Domestic

Contact information for domestic sales.

Sales Export

Contact information for export sales.

User Hotline

Contact details for the user hotline.

Customer Service

Contact details for customer service.

Internet

Information on the company's internet presence.

Safety Advice

Hazardous

Warnings about hazardous situations and potential dangers.

Danger of injury

Information regarding potential risks of injury.

General Advice

General safety recommendations and advice.

Safety Advice for Service work

Attention – Lifting or sliding unit:

Safety precautions when lifting or sliding the unit.

Attention – Working in the connection area of the unit:

Safety guidelines for working in the unit's connection area.

Attention – working on the unit's gas system:

Safety instructions for working on the unit's gas system.

Shipping Information/ Environmental protection

2.1 Control Panels OEB/OES/OGB/OGS

2.2 The Closed System

2.3 Basic settings (parallel to cooking programmes)

2.3.1a Standby mode for units with steam generator

Configuration for standby mode on units with a steam generator.

2.3.1b Standby mode for units with direct injection

Configuration for standby mode on units with direct injection.

2.3.2 Outgoing water cooling

Procedure for outgoing water cooling.

2.3.3 Demoisturizing in a Closed System (Crisp & Tasty)

Procedure for demoisturizing in a closed system (Crisp & Tasty).

2.3.4 Steam generator draining and rinsing

Instructions for draining and rinsing the steam generator.

2.3.5 Automatic Cleaning (optional)

Instructions for optional automatic cleaning.

2.3.6 Water Flow plan

Diagram illustrating the water flow plan.

Safety settings (parallel to cooking programmes)

2.4.1 Door safety switch and Motor break

Functionality of the door safety switch and motor break.

2.4.2 Electronic safety switches

Overview of electronic safety switches.

2.4.3 Electrical safety switches

Details on electrical safety switches.

Functioning of the cooking programmes

2.5.1a Steaming at 100°C in units with steam generator

Operation of steaming at 100°C with steam generator units.

2.5.1b Steaming at 100°C in units with direct injection

Operation of steaming at 100°C with direct injection units.

2.5.2a Steaming under 100°C in units with steam generator

Operation of steaming under 100°C with steam generator units.

2.5.2b Steaming under 100°C in units with direct injection

Operation of steaming under 100°C with direct injection units.

2.5.3a Superheated Steam and Steaming over 100°C in units with steam generator

Operation of superheated steam and steaming over 100°C with steam generator units.

2.5.3b Superheated Steam and Steam over 100°C in units with direct injection

Operation of superheated steam and steam over 100°C with direct injection units.

2.5.4a Convection in units with steam generator

Operation of convection mode in units with steam generator.

2.5.4b Convection in units with direct injection

Operation of convection mode in units with direct injection.

2.5.5a Regeneration in units with steam generator

Operation of regeneration in units with steam generator.

2.5.5b Regeneration in units with direct injection

Operation of regeneration in units with direct injection.

2.5.6 Delta-T cooking

Explanation of the Delta-T cooking function.

2.5.7 Cook & Hold

Description of the Cook & Hold cooking program.

2.5.8a Overview Chart: Processes and probes in units with steam generator

Chart summarizing processes and probes for steam generator units.

2.5.8b Overview Chart: Processes and Probes in units with direct injection

Chart summarizing processes and probes for direct injection units.

Gas technology

2.6.1 Features

Key features of the gas technology.

2.6.2 Description of components

Detailed description of the gas technology components.

2.6.3 Venturi-High performance burner system

Explanation of the Venturi-High performance burner system.

Customer service - Service programme

Test of the outputs

Error messages

Emergency programmes

Controller assignment diagram

3.5.1 Control module (CM) in the OEB and OES

Diagram of the control module in OEB and OES models.

3.5.2 Control module CM with the OGB and OGS

Diagram of the control module CM in OGB and OGS models.

3.5.3 Gas module GM with the OGB

Diagram of the gas module GM with the OGB.

3.5.4 Control module CM with the OES 6.06

Diagram of the control module CM with the OES 6.06.

"easy Touch" - Basic settings service level

3.6.1 How to get to the basic settings service level

Instructions to access the basic settings service level.

3.6.2 When first installing the appliance you should set:

Initial settings required when first installing the appliance.

3.6.3 How to work with the diagnosis system in the service programme

Guide to using the diagnosis system within the service program.

Time table for necessary cleaning intervals

Cleaning the Unit

4.3.1 Cleaning the oven

Procedure for cleaning the oven.

4.3.2 Half-automatic oven cleaning

Instructions for half-automatic oven cleaning.

4.3.3 Automatic Cleaning system CONVOClean system (Option)

Operation of the optional CONVOClean automatic cleaning system.

4.3.4 Further cleaning measures

Additional cleaning measures for various parts.

CONVOTHERM Descaling

4.4.1 Oven descaling in units with direct injection (OES / OGS)

Procedure for descaling ovens in OES/OGS units.

4.4.2 Steam generator cleaning and descaling (only in OEB and OGB)

Procedure for cleaning and descaling steam generators in OEB/OGB units.

4.4.3 Descaling unit parts

Instructions for descaling various unit parts and components.

Overview: Cleaner and Care products

Summary oven chamber cleaning:

Summary table comparing cleaning methods for oven chamber.

Yearly Maintenance recommendations

4.6.1 Installation check

Checklist for installation verification.

4.6.2 Combination oven steamer cleaning

Guidelines for cleaning the combination oven steamer.

4.6.3 Checking the electrical parts

Procedure for checking electrical parts.

4.6.4 Check and Visual check

Steps for performing visual checks and general inspection.

4.6.5 Checking the gas technical parts

Procedure for checking the gas technical components.

Installation Checklist

4.7.1 Installation inspection

Checklist for verifying installation requirements.

4.7.2 User Introduction and Operation start up

Guide for user introduction and initial operation startup.

Troubleshooting list and error messages - Electronics

5.1 Error messages

List of error messages with possible causes and remedies.

5.2 General

General troubleshooting information for electronics.

5.3 Steam generator

Troubleshooting specific to the steam generator.

5.4 Condenser

Troubleshooting related to the condenser.

5.5 Motor

Troubleshooting for motor-related issues.

5.6 Electronics (see also General)

Troubleshooting for electronic components.

5.7 Safety temperature limiter hot air heater (B7)

Troubleshooting for the hot air heater safety temperature limiter.

5.8 Easy Touch Electronics

Troubleshooting specific to Easy Touch electronic components.

Troubleshoot using the LEDs on the controllers

Supply module

Troubleshooting the supply module using LEDs.

Control module

Troubleshooting the control module using LEDs.

Operating module

Troubleshooting the operating module using LEDs.

Troubleshooting options for the SAWI frequency converter of single-phase appliances

Frequency converter prior to 04/2008

Troubleshooting options for SAWI frequency converters before April 2008.

Trouble shooting options for the ALTIVAR frequency converter

Information displayed by the frequency converter (Altivar 12)

Display information from the Altivar 12 frequency converter.

Information: No warm-up without an error message

Troubleshooting steps when the unit does not warm up without an error.

Information: Operation malfunction without an error message

Troubleshooting operational malfunctions without error messages.

Information: Error displayed

Procedure for resolving displayed error messages.

Electronic Control Board installation

6.1.1 Operation module (BM) replacement

Instructions for replacing the operation module (BM).

6.1.2 Control Module (SM) replacement

Instructions for replacing the control module (SM).

6.1.3 Arrangement module replacement

Instructions for replacing the arrangement module.

6.1.4 Gas module (GM) removal

Procedure for removing the gas module (GM).

6.1.5 Positions of the LEDs on the Controls (module self-checking)

Location and function of LEDs on the controls for module self-testing.

Updating the Control and Operation module software as of version 4.xx

6.2.1 Software Versions

Information on software versions for control and operation modules.

6.2.2 Software Update via PC / Laptop

Procedure for updating software via PC or laptop.

Software update via “+3 SD Card Black Box”

6.3.1 Preparation for programming

Preparation steps for programming using an SD card.

6.3.2 Sequence of the update procedure

Step-by-step guide for the software update procedure.

Update of software for EasyTouch control ST7000

6.3.1 Update of the operating module (automatic) from version 1.3.0.0 onwards

Automatic update for the operating module from version 1.3.0.0.

6.3.2 Manually updating the operating module up to software version 1.3.0.0

Manual update for the operating module to version 1.3.0.0.

6.3.3 Updating the control module for software version 1.3.0.0

Procedure for updating the control module software to version 1.3.0.0.

Steam Generator drain pump (only OEB and OGB)

Probe fitting / Probe assembly and replacing

6.5.1 Safety thermostat above unit ceiling on table units

Installation of safety thermostat above unit ceiling on table units.

6.5.2 Safety thermostat behind the motor fastening on standing units

Installation of safety thermostat behind motor fastening on standing units.

6.5.3 Probe with stuffing box assembly B10 (CTC)

Procedure for fitting and replacing the probe with stuffing box assembly B10.

6.5.4 Safety thermostat probe N8 on flange immersion heater

Installation of safety thermostat probe N8 on flange immersion heater.

6.5.5 Double safety thermostats B8 and B7.2 in gas units with blower burner

Installation of double safety thermostats B8 and B7.2 in gas units.

6.5.6 Screw in probes B3, B4, B5 and oven probe B6

Instructions for screwing in probes B3, B4, B5, and oven probe B6.

Water Level probe

Steam Generator-Immersion heater replacement (only OEB)

Motor / Fan Wheel installation and removal

Pressure Switch Cleaning System - Trouble Shooting

Dummy operation for P3 – units

Condenser removal and installation

Door latch / Door contact switch removal and installation

Using the water analysis unit Article No.: 3019007

Sealing the Corners on the Door Gasket Frame

Problem case: cloudy glass panels - glass corrosion

Inner and outer door replacement

6.17.1 Replacing the inner door on table units

Procedure for replacing the inner door on table units.

6.17.2 Replacing the inner door on standing units

Procedure for replacing the inner door on standing units.

6.17.3 Replacing outer door on table and standing units

Procedure for replacing the outer door on table and standing units.

Drip tray for overflow protection

Convection Heater removal and replacement

Removing and replacing the Convection heat exchanger

Removing and replacing the burners

Readjusting the Gas valves

6.25.1 Safety advice and Information

Safety advice and general information for gas valve readjustment.

6.25.2 Step by Step - Instructions

Step-by-step instructions for readjusting gas valves.

Update the Nameplate data

Disappearing Door Replacement / Adjustment / Spare Part Replacement

6.30.1 Disappearing door adjustment

Instructions for adjusting the disappearing door.

6.30.2 Roller replacement

Procedure for replacing rollers.

6.30.3 Replacing the screen for the slot panel (Marine version)

Procedure for replacing the slot panel screen (Marine version).

Update of software for EasyTouch control ST7000

6.3.1 Update of the operating module (automatic) from version 1.3.0.0 onwards

Automatic update procedure for the operating module from v1.3.0.0.

6.3.2 Manually updating the operating module up to software version 1.3.0.0

Manual update procedure for the operating module to v1.3.0.0.

6.3.3 Updating the control module for software version 1.3.0.0

Procedure for updating the control module software to v1.3.0.0.

Troubleshooting list and error messages - Electronics

5.1 Error messages

List of error messages, descriptions, and possible causes/remedies.

5.2 General

General troubleshooting guidelines for electronic issues.

5.3 Steam generator

Troubleshooting specific to the steam generator.

5.4 Condenser

Troubleshooting related to the condenser.

5.5 Motor

Troubleshooting issues with the motor.

5.6 Electronics (see also General)

Troubleshooting for electronic components and display issues.

5.7 Safety temperature limiter hot air heater (B7)

Troubleshooting safety temperature limiter B7 for hot air heater.

5.8 Troubleshoot using the LEDs on the controllers

Using LEDs on controllers for troubleshooting module status.

Troubleshooting list and error messages - Mini-world electronics

5.1 Error messages

List of error messages for mini-world electronics.

5.2 General

General troubleshooting for mini-world electronics.

5.3 Steam generator

Troubleshooting specific to the steam generator in mini-world units.

5.4 Condenser

Troubleshooting issues related to the condenser.

5.5 Motor

Troubleshooting motor-related problems.

5.6 Electronics (see also General)

Troubleshooting electronic components and display issues.

5.7 Safety temperature limiter hot air heater (B7)

Troubleshooting safety temperature limiter B7 for hot air heaters.

5.8 Troubleshoot using the LEDs on the controllers

Using LEDs on controllers for troubleshooting module status.

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