EasyManua.ls Logo

Corghi A 9824 TI User Manual

Corghi A 9824 TI
118 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
A 9824 TI
Code 4-103090C - 11/2013
Italiano Manuale d’uso
English Operator’s manual
Français Manuel d’utilisation
Deutsch Betriebsanleitung
Español Manual de uso

Table of Contents

Questions and Answers:

Corghi A 9824 TI Specifications

General IconGeneral
BrandCorghi
ModelA 9824 TI
CategoryTyre Changers
LanguageEnglish

Summary

Training Checklist

Operation and Safety Procedures

Checklist items for safety warnings, operating, and maintenance checks.

Tire Handling Procedures

Checklist items for clamping, bead breaking, demounting, mounting, and inflation.

Getting Started

Manual Purpose and User Prerequisites

Explains the manual's objective and necessary user knowledge.

Hazard Definitions and General Safety

Covers hazard symbols, danger levels, and essential safety instructions.

Safety Guidelines and Procedures

Special Rim/Tyre Considerations

Advises consulting manuals for low pressure sensors or special rim/tire designs.

Intended Use of the Machine

Defines the machine's exclusive purpose for automotive tires and its inability to handle motorcycle wheels.

Employee Training Requirements

Details employer obligations for training content, safety procedures, and skill demonstration.

Detailed Safety Information

Purpose of the Manual

Explains the manual's objective and owner information submission.

Hazard Definitions

Explains symbols indicating hazardous situations and potential damage.

Danger Hazard Level

Defines 'DANGER' level for imminently hazardous situations.

Warning, Caution, and Notice Levels

Warning and Caution Levels

Details warning, caution, notice levels, and general safety guidelines.

General Warning and Instructions

Provides general safety warnings and important usage instructions.

Operational Safety Warnings

Pressure Limits and Positioning Warnings

Covers pressure limits, positioning during inflation, crushing, and electrical hazards.

Safe Operation and Personal Protection

Electrical and Eye Safety

Covers electrical precautions, risk of eye injury, and recommended PPE.

Machine Integrity and Tire/Rim Checks

Emphasizes pre-use inspection, tool management, and tire/rim condition.

Safe Operation and Personal Protection

Covers safe inflation, avoiding hazardous environments, and operating while unimpaired.

Decal Placement and Identification

Warning Decal Identification

Lists part numbers, drawings, and descriptions of various warning decals.

Hazard and Safety Decals

Details decals indicating crushing, explosion, electrical hazards, and safety instructions.

Operational and Model Decals

Operational and Model Decals

Identifies decals for inflating pedals, controls, and model information.

Control Panel Decals

Control Panel Decals

Identifies the decal for pedal controls.

Danger Warning Decals

Crushing Hazard Decals

Details decals indicating crushing hazards with specific part numbers.

Explosion and Electrical Hazard Decals

Details decals for explosion, electrical hazards, and safety instructions.

Electrical and Pneumatic Connections

Electrical Hook-up and Safety Requirements

Covers electrical power, voltage drop, circuit-breakers, fuses, and socket connection.

Technical Data

Clamping, Rim, and Tire Specifications

Lists turntable clamping capacity, rim width, and tire diameter specifications.

Machine Dimensions, Power, and Weight

Details machine dimensions, power supply, and weight.

Operating Parameters and Noise Levels

Covers bead breaker specs, operating pressure, and noise levels.

Air Pressures

Motor Ratings and Specifications

Provides a table of motor ratings, kW, speed, torque, and weight.

Over-inflation Hazards and Mismatched Tires

Warns about explosion hazards from over-inflated tires and mismatched sizes.

Pressure Limitations and Activation Procedures

Specifies pressure limits and procedures for activating inflation jets.

Special Rim/Tyre Considerations

Special Rim/Tyre Procedures

Advises consulting manuals for low pressure sensors or special rim/tire designs.

Intended Use of the Machine

Machine Purpose and Limitations

Defines the machine's exclusive purpose for automotive tires and its inability to handle motorcycle wheels.

Employee Training

Training Requirements and Content

Details employer obligations for training content, safety procedures, and skill demonstration.

Pre-Use Checks

Component Inspection and Readiness

Details the necessity of checking all machine components for proper function before operation.

During Use

Operational Monitoring and Emergency Stops

Instructs on monitoring operation, detecting anomalies, and performing emergency stops.

Transport, Storage, and Handling

Packing, Storage, and Handling Guidelines

Covers transport packing, storage temperatures, and safe handling procedures.

Unpacking/Assembly

Initial Unpacking and Damage Check

Instructs to check for transit damage and identify the machine's main components.

Machine Assembly Steps

Machine Assembly Steps

Details sequential steps for assembling the column, arm, and related components.

Hoisting/Handling

Machine Lifting and Positioning

Explains how to properly hoist and handle the machine for installation.

Installation Clearances

Installation Safety Regulations

Stresses compliance with safety regulations and avoiding flammable areas.

Clearance and Environment Requirements

Specifies minimum clearances and work environment conditions for safe installation.

A 9824 TI Description

Machine Overview and Operation

Describes the A 9824 TI as an electro-pneumatic tyre changer and its operational modes.

Operator Positions and Data Plate

Illustrates operator positions and explains data plate information.

Overall Dimensions

Machine Dimensions Diagram

Presents a diagram showing the overall dimensions of the tyre changer.

Equipment Components

Main Working Elements Description

Lists and describes the main working components of the tyre changer.

Component Diagram and Identification

Illustrates and labels the equipment components with corresponding numbers.

Optional Accessories

Accessory Information Document

Refers to a separate document for a list of optional accessories.

Basic Procedures - Use

Crushing Hazard Warning

Warns about crushing hazards from moving machine parts and advises keeping clear.

Pre-Operation Safety Checks

Advises disconnecting power and air supplies before working on the machine.

Preliminary Checks

Air Pressure and Power Connection Check

Ensures sufficient air pressure and proper power connection for machine function.

Wheel Demounting Orientation

Wheel Orientation for Demounting

Guides on positioning the wheel on the turntable for demounting based on rim width.

Special Wheel Considerations

Discusses considerations for alloy rims, high-performance wheels, and wheels with pressure sensors.

Bead Breaking

Tyre Deflation and Valve Removal

Details the initial step of fully deflating the tyre and removing the valve.

Bead Breaking Operation and Lubrication

Explains positioning the wheel, operating the bead breaker, and lubricating the beads.

Clamping the Wheel

Wheel Placement and Clamping Options

Guides on placing the wheel and securing it using inside or outside clamping methods.

Turntable Clamping Capacity Adjustment

Turntable Clamping Capacity Adjustment

Details how to adjust the turntable clamping capacity for various rim sizes.

Demounting the Wheel

Head Positioning and Adjustment

Guides on positioning, immobilizing, and adjusting the mount/demount head.

Bead Demounting Process

Details assisting the bead into the drop centre and demounting both upper and bottom beads.

Demounting Wheel Beads

Assisting Bead into Drop Centre

Describes pushing the bead into the drop centre and using the bead lifting tool.

Upper and Bottom Bead Demounting

Details turning the table clockwise to demount the upper bead and repeating for the bottom bead.

Mounting the Wheel

Tire Mounting Process

Details bead lubrication, tire placement, and bead mounting steps.

Special Tire Mounting Procedures

Alloy Wheel Protection and UHP/Run Flat Procedures

Covers protection for alloy wheels and references UHP/Run Flat procedures.

Tyre Inflation

Tyre Inflation Safety Precautions

Warns about explosion hazards and mismatched tire/rim sizes during inflation.

Inflation Operations and Safety Compliance

Inflation Operations and Safety Compliance

Covers external device prohibition, regulations, lubrication, safety gear, and inflation steps.

Inflating Tyres

Tyre Inflation Safety and Mismatched Tires

Warns about explosion hazards, noise, and mismatched tire/rim sizes.

Tyre Inflation Process Steps

Outlines steps for inflating tyres, including releasing clamps and positioning the vertical rod.

Inflating Tubeless Tyres

Tubeless Tire Inflation Process

Details connecting the inflator, inflating, checking bead seating, and precautions for tubeless tires.

Inflation Process Steps

Wheel Securing and Horizontal Arm Positioning

Ensures wheel is secured and horizontal arm is in position for inflation.

Vertical Rod Positioning and Inflation Pedal Operation

Guides on positioning the vertical rod and operating the inflation pedal for bead seating.

Final Inflation and Air Pressure Management

Final Inflation and Air Pressure Management

Details final inflation, air pressure requirements, and safety checks for bead sealing.

Troubleshooting

Table Top and Pedal Malfunctions

Lists causes and remedies for issues with table top rotation, pedals, and fuses.

Bead Breaker and Air Leak Diagnostics

Covers diagnosing air leaks and low force in the bead breaker cylinder.

Clamping, Rotation, and Gauge Issues

Addresses problems with table top clamping, rotation, vertical slide, rim rest, and inflation gauge.

Maintenance

Safety and General Maintenance Precautions

Emphasizes safety, disconnecting supplies, and proper lubrication procedures.

FRL Unit Operation and Lubrication

Explains the FRL unit's function, adjustment, and lubricant requirements.

Filter Maintenance and Cleaning

Details condensation draining and cleaning of filter cups for the regulator unit.

Information About Scrapping

Scrap Disposal Procedure

Instructs on removing and separately disposing of electrical, electronic, plastic, and metal parts.

Environmental Information

Product Disposal and Environmental Impact

Explains proper disposal of products with hazardous substances to protect the environment.

Recycling and Distributor Information

Encourages recycling and contacting distributors for end-of-life equipment arrangements.

Hydraulic Fluid Information and Warnings

Hydraulic Fluid Handling and Disposal

Covers precautions for use, spill containment, and proper disposal of hydraulic fluid.

Hydraulic Fluid First Aid Measures

Provides first aid indications for exposure to hydraulic fluid through ingestion, inhalation, or skin/eye contact.

Firefighting Means Usable

Fire Extinguisher Suitability Guide

Provides a table indicating suitable fire extinguishers for different fire types.

Glossary

Tyre Components and Definitions

Defines a tyre and its basic components like tread and edge/bracing.

Tyre Construction and Terminology

Defines tyre components like casing, belt, sidewall, liner, and bead.

Tyre Types and Rim Integration

Differentiates tyre types and explains rim profile and integration.

Inflation System Components and Operations

Explains air chamber, valve, inflator, beading, gripper, and bead breaking operations.

General Electric Layout Diagrams

1Ph - 115 Volt Wiring Diagram

Presents the electrical wiring diagram for a 1-phase, 115-volt tyre changer.

115/230V 1Ph Wiring Diagrams

Shows wiring diagrams and component specifications for 115/230V 1-phase models.

DV Tyre Changer Wiring Diagram

Displays the electrical wiring diagram for DV tyre changers across voltage ranges.

3Ph Tyre Changer Wiring Diagram

Presents the electrical wiring diagram for a 3-phase tyre changer.

Pneumatic System Diagram

Electric Motor Pneumatic Diagram

Shows the pneumatic system diagram for a tyre changer with an electric motor.

Air Motor Pneumatic Diagram

Illustrates the pneumatic system diagram for a tyre changer with an air motor.

Related product manuals