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CPI GTR 50 User Manual

CPI GTR 50
43 pages
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Table of Contents

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CPI GTR 50 Specifications

General IconGeneral
Fuel SystemCarburetor
Front SuspensionTelescopic fork
Rear SuspensionSingle shock absorber
Front BrakeDisc
Rear BrakeDrum
Top Speed45 km/h
Tires Front120/70-12
Tires Rear130/70-12
Engine TypeSingle cylinder, 2-stroke
Cooling SystemAir cooled
TransmissionAutomatic

Summary

Preface

Trouble Shooting

Engine Will Not Start or Is Hard to Start

Diagnoses and probable causes for engine starting issues.

Engine Lacks Power

Identifies causes for reduced engine power and performance.

Loss of Compression

Details causes for loss of compression in the engine.

Poor Performance at Idle and Low Speeds

Troubleshooting steps for idle and low-speed operational problems.

Poor Performance at High Speed

Addresses issues affecting high-speed performance.

Smoky Exhaust

Explains causes of black and white smoke from the exhaust.

Poor Handling

Covers steering and wheel wobble issues affecting handling.

Engine Removal/Installation

Engine Removal

Step-by-step guide for removing the engine from the motorcycle.

Engine Installation

Procedures for reinstalling the engine, reversing removal steps.

Torque

Specifies torque values for standard and frame fasteners during engine work.

Lubrication System

Oil Pump Removal

Instructions for removing the oil pump assembly.

Oil Pump Inspection

Guidelines for checking the condition of the oil pump components.

Oil Pump Installation

Steps to install the oil pump and connect related parts.

Release the Air of Oil Pump

Procedure to bleed air from the oil pump system.

Fuel System

Throttle Valve Removal

Steps to remove the throttle valve from the carburetor.

Throttle Valve Disassembly

Instructions for taking apart the throttle valve assembly.

Carburetor Removal

Guide to removing the carburetor from the motorcycle.

Float Chamber Disassembly

Procedures for disassembling the carburetor's float chamber.

Fuel Height Inspection

Method for measuring fuel height in the carburetor.

Carburetor Installation

Steps for reinstalling the carburetor and making adjustments.

Reed Valve Removal

Instructions for removing the reed valve assembly.

Reed Valve Inspection

Guidelines for inspecting reed valve stopper height and flatness.

Cylinder Head/Cylinder/Piston

Cylinder Head Removal

Steps to remove the cylinder head.

Cylinder Removal

Procedures for removing the cylinder.

Piston Removal

How to remove the piston from the cylinder.

Piston / Piston Ring Inspection

Inspecting piston rings for wear and cleaning carbon deposits.

Cylinder Inspection

Measuring cylinder bore for wear or damage.

Piston Installation

Installing the piston, pin, and clips correctly.

Cylinder Installation

Steps for installing the cylinder with gasket and oil.

Compression Pressure Test

Procedure for performing a compression test on the engine.

Transmission System

Left Crankcase Cover Removal

Steps to remove the left crankcase cover and related components.

Start Clutch Removal

Procedures for removing the start clutch and associated parts.

Driven Belt Inspection

How to inspect the drive belt for wear and measure its width.

Weight Roller Inspection

Inspecting the outer diameter of the weight rollers.

Movable Driven Face Inspection

Measuring the inner diameter of the movable driven face.

Clutch Outer Inspection

Measuring the inner diameter of the clutch outer.

Clutch Lining Inspection

Measuring the thickness of the clutch lining.

Driven Pulley Disassembly

Instructions for disassembling the driven pulley.

Final Gear Transmission Gear Inspection

Inspecting transmission gears and shafts for wear or damage.

Crankshaft/Crankcase

Crankcase Removal

Step-by-step guide for removing the crankcase.

Crankshaft Inspection

Procedures for inspecting crankshaft clearances and run out.

Crankcase Installation

Instructions for installing the crankshaft bearings and crankshaft.

A.C.Generator

A. C. Generator Removal

Steps to remove the AC generator components.

A.C. G. Installation

Procedures for installing the AC generator.

Electric System

Battery Inspection

Checking battery voltage for charge status.

Battery Charging

Proper procedures for charging the motorcycle battery.

Resister Inspection

Checking continuity of resistors.

C.D. I. Inspection

Testing the CDI unit for proper operation.

Ignition Coil Inspection

Checking continuity and output of the ignition coil.

Ignition Timing Inspection

Verifying ignition timing using a timing light.

Start Motor Inspection

Testing the starter motor for functionality.

GTR 50 DOT Circuit Diagram

Electrical schematic for the GTR 50 model.

Addendum

Regular Inspection

Recommended service intervals for periodic maintenance.

Special Tools

Lists specialized tools required for frame and engine assembly.

Cooling System Drawing

Diagram illustrating the motorcycle's cooling system components.

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