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Craftsman 315.275100 User Manual

Craftsman 315.275100
28 pages
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SE/A/_S
OWNER'S
MANUAL
MODEL NO.
315.275100
,_ CAUTION:
Read and follow
ALL safety rules
and instructions
before operating
this equipment.
I:RAFTgHAN o
Industrial
Plunge Router
Double Insulated
Thank You For Buying A
Craftsman Plunge Router
Warranty
Introduction
Unpacking
Features
Adjustments
Operation
Maintenance
Repair Parts
®
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
972000-258 Printed In U.S.A.
10-00
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Craftsman 315.275100 Specifications

General IconGeneral
Model Number315.275100
TypeDrill Press
Motor1/2 HP
Voltage120V
Swing10 inches
Amperage4.8 A

Summary

General Safety Rules

Know Your Power Tool

Read manual for applications, limitations, and potential hazards before operating.

Guard Against Electrical Shock

Prevent body contact with grounded surfaces like pipes or radiators to avoid shock.

Keep Guards in Place

Ensure all guards are in place and in working order for safety.

Keep Work Area Clean

Maintain a clean work area to prevent accidents and injuries.

Safe Operation Practices

Avoid Accidental Starting

Do not carry plugged-in tools with finger on switch; ensure switch is off before plugging in.

Ensure Extension Cord Condition

Use a heavy enough, good condition extension cord to prevent overheating and voltage drop.

Use Identical Craftsman Replacement Parts

Always use original factory replacement parts when servicing the tool.

Use Router Table Safely

Ensure router tables have proper guarding and are designed for the router.

Introduction and Specifications

Product Introduction

Congratulates user and highlights features like dependability, ease of operation, and safety.

Product Specifications

Lists technical details like depth of cut, collet size, rating, speed, cord length, and weight.

Router Features

2 Horsepower Motor

Powerful motor with externally accessible brushes for easy servicing.

Depth Control Knob

Large knob for precise depth of cut changes, useful on router tables.

Depth Stop System

Three adjustable and three fixed stops for quick depth changes with an adjustment scale.

Posilock Spindle Lock

Secures the spindle for cutter changes, with an indicator light for locked status.

Router Controls and Components

Depth Control Knob Diagram

Illustrates the depth control knob and its relation to the router base.

Posilock Spindle Lock Diagram

Shows the location and operation of the spindle lock mechanism.

Chip Shield Diagram

Depicts the clear plastic chip shield fitted on the router base.

Combination Wrench

Tool provided for loosening and tightening collet nuts.

Electrical Connection and Safety Warnings

Electrical Connection Requirements

Specifies the required power supply (120V, 60Hz, AC) and warns against DC use.

Eye Protection Warning

Emphasizes wearing safety goggles or glasses with side shields to prevent eye injuries from flying objects.

Adjustments and Cutter Installation

Installing and Removing Cutters

Provides step-by-step instructions for safely installing and removing router cutters.

Unplug Router Before Adjustments

Critical safety step to prevent accidental starting during adjustments or cutter changes.

Spindle Lock Safety

Do not engage spindle lock while motor is running to prevent damage.

Cutter Installation Details

Collet Assembly Procedures

Details using 1/2 in. and 1/4 in. collet assemblies and securing the collet screw.

Secure Collet Nut Warning

Ensure collet nut is tightened securely to prevent cutter ejection during use.

Use Proper Shank Size

Avoid cutters with undersized shanks to prevent improper tightening and ejection.

Depth of Cut Adjustments

Setting Depth of Cut

Step-by-step guide to setting the desired depth of cut using the plunge mechanism.

Depth Setting Procedure

Detailed steps for setting the initial zero depth and subsequent cut depths.

Unplug for Depth Setting

Always unplug the router before making depth of cut adjustments.

Depth Control Knob and Stop System

Depth Control Knob Function

Explains fine adjustments and use when router is mounted upside down.

Set Depth with Control Knob

Steps to adjust depth using the control knob after setting zero reference.

Depth Stop System Explained

Details the turret system with fixed and adjustable stops for progressive cuts.

Set Depth Stop Block Settings

Guide to setting the turret stops for desired cutting depths.

Advanced Adjustments and Practice

Progressive Depth Cutting

How to use the depth stop system for multiple passes to achieve deep cuts.

Zero Reset Indicator Use

Explains how to use the indicator for quick depth changes relative to a reference point.

Practice Before Use

Essential steps to practice before actual operation, including checking power and locks.

Single Speed Switch Operation

How to activate the on-off trigger and the single speed motor.

Router Operation Basics

Safety Goggles Reminder

Reiterates the importance of safety goggles during operation.

Lock-On Feature Use

How to engage and disengage the lock-on feature for continuous operation.

Starting a Routing Cut

Steps to begin a cut, ensuring the cutter is secure and at the correct depth.

Proper Feed Direction

Explains feeding direction relative to cutter rotation to maintain control and prevent kickback.

Feeding Techniques

Proper Feeding Rate

Discusses finding the correct feed rate for clean cuts and avoiding overloading the motor.

Force Feeding Issues

Explains the negative effects of feeding the router too fast, leading to rough cuts.

Too Slow Feeding Issues

Describes problems caused by feeding too slowly, such as scorching or rippled cuts.

Depth of Cut and Feed Direction

Managing Depth of Cut

Recommends multiple passes for deep cuts to ensure quality and prevent bit damage.

Feed Direction and Thrust

Explains how to orient feed direction and thrust to avoid kickback and ensure control.

Groove Routing Technique

Guides on positioning the router and guide for routing grooves along edges.

Edge Routing Techniques

Edge Routing Basics

Instructions for basic edge routing, ensuring the bit does not contact the workpiece initially.

Edging with Piloted Bits

How to use bits with pilots to follow workpiece edges for shaping and depth control.

Pilot Size and Cut Width

The pilot's size determines the maximum cut width when used against the workpiece edge.

Routing Grooves and Using Edge Guides

Routing Grooves

Steps for routing grooves, including using straightedges as guides.

Optional Edge Guide Attachment

Description of the optional edge guide and its attachment to the router.

Routing Circles with Edge Guide

How to use the edge guide for routing circles, specifying feed direction.

Optional Accessories: Roller Guides and Bushings

Routing with Roller Guide

Using the roller guide for uneven edges and trimming laminates.

Routing with Guide Bushings

Using guide bushings to duplicate shapes by following a template.

Install Template Guide Bushing

Step-by-step instructions for fitting the template guide bushing to the router base.

Freehand Routing Techniques

Template Routing Process

Securing the template and routing by following the guide bushing.

Freehand Routing Overview

Using the router freehand for signs, reliefs, and sculptures.

Freehand Routing Techniques

Two methods: routing grooves or routing backgrounds for raised designs.

Freehand Routing Suggestions

Tips for freehand routing, including drawing patterns and test cuts.

Maintenance and Lubrication

Use Genuine Replacement Parts

Warning to use only identical Craftsman replacement parts for safety and product integrity.

General Maintenance Guidelines

Advice on cleaning plastic parts and warnings about chemical damage.

Avoid Chemical Contact with Plastics

Warning against letting brake fluids, gasoline, or oils contact plastic parts.

Lubrication Requirements

States that bearings are pre-lubricated for the life of the unit and no further lubrication is needed.

Cutter Care, Brush Replacement, and Extension Cords

Proper Care of Cutters

Keep cutters clean and sharp for faster, more accurate cutting results.

Brush Replacement Procedure

Step-by-step guide for checking and replacing worn brush assemblies.

Proper Care of Collet

Instructions for cleaning the collet and collet nut from dust and chips.

Extension Cord Usage

Guidance on selecting appropriate extension cords and safety precautions for their use.

Plunge Lock Actuator Adjustments

Plunge Lock Actuator Adjustment

Steps to readjust the plunge lock actuator after extended use.

Unplug for Actuator Adjustment

Safety warning to unplug the router before performing adjustments on the actuator.

Actuator Reassembly Note

Emphasizes correct reassembly of parts for proper actuator function.

Actuator Adjustment Verification

Describes how to verify proper adjustment for correct friction lock operation.

Depth Control Knob Adjustments

Depth Control Knob Adjustment

Guide to replacing or reattaching the depth control knob assembly.

Replace Depth Control Knob

Step-by-step procedure for replacing the depth control knob, including spring installation.

Knob Replacement Spring Warning

Warning against replacing the knob without the compression spring to prevent separation.

Router Table Usage and Helpful Hints

Router Table Safety and Mounting

Safety warnings for using router tables and instructions for mounting the router.

Router Table Safety Warnings

Precautions regarding table conformity, guarding, and screw types for mounting.

Helpful Hints for Routing

Provides essential tips for safe and effective router operation.

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