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Crane Merchandising Systems BevMAX 4 Series User Manual

Crane Merchandising Systems BevMAX 4 Series
105 pages
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Glassfront Vender
Models DN5800-4, DN5800-E4, DN3800-4, DN3800-E4
Production 8900-0001BH & higher
Manufactured by
Crane Merchandising Systems
P.O. Drawer 719
Williston, SC 29853-0719
803-266-5001
fax: 803-266-5049
Visit us on the web:
www.dixienarco.com
803,904,660.11
Operation
Service
Parts
Troubleshooting
Manual
Tier 2

Table of Contents

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Crane Merchandising Systems BevMAX 4 Series Specifications

General IconGeneral
ModelBevMAX 4 Series
ManufacturerCrane Merchandising Systems
CapacityVaries by configuration
DisplayLED
Cooling SystemRefrigeration system
CategoryVending machine

Summary

Vender Safety and Initial Setup

Vender Safety Precautions

General safety guidelines for operating and servicing the vender.

Servicing and Product Identification

Guidelines for qualified service and product identification methods.

Electrical Power and Grounding Requirements

Electrical Power Needs

Determining correct voltage and frequency for the machine.

Power Supply Cord and Grounding

Requirements for the power supply cord and grounding system.

Installation and Setup Procedures

Vender Placement and Environmental Settings

Vender Configuration and Loading

Programming Method and Modes

Programming Method Overview

Explanation of Normal, Service, and External Menu modes.

Programming Menu - Error Codes

Error Codes Summary

List of potential error codes displayed by the vender.

Vend Mechanism Error Codes

Specific error codes related to the vend mechanism.

Control System Error Codes

Error codes related to the control system and sensors.

Changer Error Codes

Error codes specific to the coin changer.

Bill Validator Error Codes

Error codes related to the bill validator.

Programming Menu - Routines and Tests

Test Modes Routine Overview

Overview of the vender's diagnostic test modes.

Test Mode Procedures

Vend Testing Procedure

Procedure to test vending each column.

Password and Counter Routines

Pricing and Configuration Settings

Price Mode and Setting Routines

Setting the price mode and vend prices for selections.

Advanced Programming Functions

Machine Configuration Switches

Accessing and changing machine configuration settings.

Configuration Switch Details

Config 1-4: Pricing, Features, POS, and Auto View

Settings for multi-price, features, POS messages, and auto view.

Programming Routines (Continued)

Time, Date, and Lighting Control Programming

Refrigeration and Energy Conservation Programming

Temperature, Display, and Blocking Settings

Discounting and Selection Settings

Health Protection and Override Settings

Health Setting Routine

Enabling health protection feature for product safety.

Remote Vend Mech and Combo Discount

Dixie-Narco Factory Setup Menus

Coke Factory Setup - Model and Price/Temp

Setting model number and performing price/temp tests.

Factory Setup - Motor, Sensor, and Port Configuration

Factory Setup - Port, Shelf, and Reset Procedures

Factory Setup - Software and Feature Management

Test Modes and Satellite Setup

General Maintenance Procedures

Power and Cord Maintenance

Importance of correct power connection and cord inspection.

Control Board Installation and Software Updates

Software Update Procedures

Instructions for updating the vender's software via EPROM.

Controller Connections Diagram

Troubleshooting XY Movement Issues

Selection Will Not Vend

Diagnosing why a selected product will not vend.

Delivery Cup Assembly Plunger Issues

Troubleshooting problems with the delivery cup plunger.

Delivery Cup Assembly Home Position

Diagnosing why the delivery cup assembly fails to return home.

Product Load and Port Assembly Issues

Diagnosing product loading failures and port assembly problems.

XY Movement Troubleshooting Flowcharts

XY Motor Not Working Diagnosis

Flowchart for diagnosing general XY motor issues.

Plunger Home Switch Troubleshooting

Flowchart for diagnosing plunger home switch errors.

X Axis Home Switch Troubleshooting

Flowchart for diagnosing X axis home switch errors.

Y Axis Home Switch Troubleshooting

Flowchart for diagnosing Y axis home switch errors.

XY Slams and Picker Cup Malfunctions

Flowcharts for XY slams and picker cup operational issues.

Cup Location and Delivery Port Troubleshooting

Cup at Wrong Location (Y Axis)

Flowchart for diagnosing incorrect vertical cup positioning.

Cup at Wrong Location (X Axis)

Flowchart for diagnosing incorrect horizontal cup positioning.

Delivery Port Door Operation Issues

Flowchart for diagnosing delivery port door problems.

Acceptance and Control Board Issues

Coin Acceptance Problems

Troubleshooting coin return and payback issues.

Dollar Bill Acceptance Problems

Diagnosing issues with bill validator operation.

Control Board (VMC) Issues

Troubleshooting common VMC errors and problems.

Coin and Bill Rejection Troubleshooting

All Coins Are Rejected Flowchart

Flowchart for diagnosing why all coins are rejected.

All Bills Are Rejected Flowchart

Flowchart for diagnosing why all bills are rejected.

Dispensing and Vend Failures

Incorrect Change Dispensed Flowchart

Flowchart for diagnosing incorrect change dispensing.

Selection Will Not Vend Flowchart

Flowchart for diagnosing why selections fail to vend.

Environmental and Compressor Troubleshooting

Compressor Will Not Stop

Diagnosing why the compressor fails to stop running.

Compressor Will Not Start

Diagnosing why the compressor fails to start.

Cooling System Troubleshooting

Machine Not Cooling Flowchart

Flowchart for diagnosing why the machine is not cooling.

System Block Diagrams

Cabinet Wiring Diagrams

Power and Lighting Wiring Diagrams

Refrigeration Component Diagrams

AC Distribution Box Details

Refrigeration Unit Parts

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