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Crown ES series User Manual

Crown ES series
36 pages
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Crown ES series Specifications

General IconGeneral
Power SourceElectric
Drive MotorAC
Operator TypeStand-up
ModelES series
CategoryForklifts
Voltage36V
Battery TypeLead-acid
Overall Width42 in (1067 mm)
Load Capacity3000-4000 lb (1360-1814 kg)

Summary

Warning

You Must Be Trained

Protect Yourself

Look Where You're Going

Be alert to surroundings to avoid being pinned or crushed by fixed objects.

Use Your Truck Carefully

Advice on safe operation, hand/foot placement, speed, and smooth movements.

Know the Hazards

Avoid Falls and Tip-overs

Safety measures to prevent falls and tip-overs, especially near docks.

Use Your Truck Safely

Guidelines for safe truck operation, including hand/foot placement and maintenance.

Your Walkie Lift Truck

Your Lift Truck Is Not An Automobile

Highlights key differences between trucks and cars.

How to Operate Your Truck

Instructions on operating the truck, including forks first and power unit first.

Lift Truck Parts

Capacity & Load Center

What Is Your Truck Capacity?

Defines truck capacity and refers to the capacity plate.

What Is Load Center?

Defines load center and its relation to the forks.

Loads Must Be Evenly Distributed

Emphasizes even load distribution to prevent tipping.

Capacity and Load Hazards

Sample Capacity Plate

Explains the purpose and non-applicability of sample capacity plates.

Load Handling and Stability

Advice on knowing your load, avoiding exceeding capacity, and centering loads.

Hydraulic Operations and Stability

Explains how fork movement impacts stability and the need for smooth operations.

Capacity Plate

Sample Capacity Plate

Explains the purpose and non-applicability of sample capacity plates.

Capacity Plate Information

Lists the information found on a capacity plate.

Reading Your Capacity Plate

Explains how lift height and load center affect capacity.

Truck Weight and Type Considerations

Truck Weight

Highlights considerations for truck weight on floors, elevators, and dockboards.

Truck Type

Discusses restrictions for different truck types in hazardous areas.

Display

Battery Charge Display

Explains the battery charge indicator and when to recharge.

Message Panel

Describes truck information displayed, including event codes and instructions.

Performance Setting

Indicates programmed operating levels for the truck.

Control Buttons and Indicators

Explains navigation buttons, selection buttons, and event code lights.

Power On & Off

Key Switch Operation

Instructions for turning the truck on and off using the key switch.

Emergency Disconnect

Procedure for using the emergency disconnect to cut power.

Braking & Brake Override

Braking Procedures

How to apply the brake using the control handle.

Brake Override Function

How to use the brake override feature in confined areas.

Brake Safety Checks

Importance of testing brakes and safety warnings for override use.

Raising & Lowering

Fork Raising Procedure

How to raise the forks using the variable speed raise button.

Fork Lowering Procedure

How to lower the forks using the variable speed lower button.

Steering & Travel

Steering Control

How to control steering by moving the control handle.

Travel Hazards and Safety

Warnings about power unit swing and slowing down on wet floors.

Traveling & Plugging

Basic Travel Operation

How to move the truck using forward/reverse rockers and speed settings.

Plugging and Reversing Button

Methods for slowing down using plugging and the function of the reversing button.

Travel and Plugging Safety

Visibility and Surroundings

Be alert to surroundings to avoid being pinned or crushed by fixed objects.

Plugging Versus Braking

Compares plugging and braking for stopping the truck.

Hand and Foot Safety

Warning about keeping feet and hands clear of truck and objects.

Daily Safety Check

Pre-Operation Truck Inspection

Detailed steps for inspecting the truck, battery, forks, chains, and controls.

Safety Check: Test Driving

Test Drive Procedures

Steps for test driving, checking hydraulics, steering, braking, and speed.

Be a Safe Operator

Operator Readiness Checklist

Operator readiness checks: training, understanding hazards, capacity, fire safety, personal condition.

Truck Readiness Checklist

Checks for truck readiness: inspection, testing brakes.

Operator Safety Practices

Caution and Alertness in Operation

General safety advice: watch surroundings, slow down, be careful with loads and turns.

Safe Operation and Parking

Watching Out For Others

Guidelines for interacting with pedestrians and preventing unauthorized riders.

Safe Shutdown and Parking

Procedures for safely parking and shutting down the truck.

Fall Prevention and Grade Safety

Avoiding Falls from Docks and Ramps

Safety measures to prevent falls from docks, ramps, or elevators.

Traveling on Ramps and Grades

Precautions for driving on ramps and grades, including forks position and speed.

Battery Maintenance

Battery Types and Care

Describes the types of batteries used in the truck and their basic care.

Charger Indicator Lights

Interpretation of charger indicator lights for status and errors.

Battery Charging Safety

Pre-Charging Battery Hazards

Safety precautions before charging truck batteries, including trained personnel and ventilation.

Battery Retainer Importance

Importance of battery retainers to prevent the battery from sliding out.

Battery Installation and Handling

Installing or Changing Batteries

Procedure for installing or changing truck batteries, including size and safety.

Using Roller Stands for Batteries

Guidelines for using a roller stand to install or remove batteries.

Post-Installation Checks

Final steps after battery installation, including retainer and connection.

Battery Safety Hazards

Dangers of Truck Batteries

Dangers of truck batteries: explosion risk, acid burns, and required protective equipment.

Correct Battery Size and Type

Emphasizes using the correct size, weight, and type of battery for safe operation.

Warning Labels

General Safety and Training Warnings

Covers essential warnings about training, safe operation, and hazard awareness.

Operational Hazard Warnings

Warns about specific operational risks like falling objects, riding on forks, and moving parts.

Battery Safety and Handling Warnings

Covers dangers of batteries, acid hazards, and proper battery handling/charging.

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