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Crown C-5 Series User Manual

Crown C-5 Series
25 pages
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Operator Manual
Pneumatic
LPG & Diesel Fuel
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Crown C-5 Series Specifications

General IconGeneral
BrandCrown
ModelC-5 Series
CategoryForklifts
LanguageEnglish

Summary

Warning

You Must be Trained

Legal Requirement for Operators

Federal law requires trained and certified operators. Employer must train and certify.

Risks of Untrained Operation

You could be killed or seriously injured if not adequately trained.

Protect Yourself

Seat Belt and Driving Safety

Wear seat belt, stay with truck. Keep body parts inside, drive carefully, avoid dock edges.

Visibility and Tipover Prevention

Look where you're driving, avoid obstructions. Be careful near docks, prevent tip-overs.

Protect Yourself continued

Outdoor Operation Safety

Slow down on slippery surfaces, avoid bumps/holes, don't drive on soft ground or shoulders.

Safe Truck Usage Practices

Keep hands/feet away from moving parts. Never stand on/under forks. Leave truck properly.

What's in it for You?

Quick Locators Guide

Use page headings and corner truck pictures to find topics.

Understand Hazard Warnings

Watch for special blocks with safety hazards and avoidance information.

Benefit of How-To-Drawings

Pictures and text help understand truck use safely and productively.

Your Sit-Down Rider

Truck Description

Sit-down rider truck lifts and stacks loads, designed for long distances.

Key Operational Instructions

Sit down, fasten seat belt, adjust seat/wheel. Keep hands on controls, body in operator area.

Lift Truck Parts

Hard Cab option

Door Operation

How to open and close the cab door for entry and exit.

Heat and Ventilation Control

How to adjust fan speed and temperature using controls in the cab.

Windshield Defogging and Defrosting

Using heater and fan to clear windshield. Using windshield wiper.

Hard Cab Safety Hazards

Safety advice: Keep door closed when moving, watch for protruding objects.

Hard Cab option, continued

Window Operation

How to slide the door window open or closed.

Hinged Window Option

How to open the rear window using the window handle.

Driving Distractions Hazard

Driver distractions cause accidents. Don't use cell phones, keep windows clean.

Capacity & Load Center

Understanding Truck Capacity

Capacity is load that can be lifted to a given height at a given load center. Check capacity plate.

Defining Load Center

Distance from load backrest/fork face to the center of an evenly distributed load.

Load Distribution and Stability

Ensure load is evenly distributed and centered over forks to prevent tipping.

Load Position Affects Stability

Capacities shown are with mast vertical. Be careful when tilting load.

Capacity Plate

Capacity Plate Information

Plate on overhead guard shows serial number, capacity, truck type, weight, attachments.

Reading Capacity Plates (Post-Aug 2017)

How capacity changes with lift height and load center. Use correct units.

Reading Capacity Plates (Pre-Aug 2017)

How capacity changes with lift height and load center. Use correct units.

Truck Weight and Floor Capacity

Check truck weight and floor capacity. Remember to add load weight.

Display

Fuel and Warning Lights

Fuel lights show level. Amber/red lights indicate system issues or overheating.

Indicator Lights Explained

Seat belt, parking brake, transmission temp, oil pressure, engine, wait-to-start lights.

Power On & Off

Key Switch Operation

Turn key to start engine, check indicators. Turn key to OFF to shut down.

Emergency Disconnect

Turn emergency disconnect counterclockwise to OFF in case of emergency.

Carbon Monoxide Poisoning Hazard

Don't inhale exhaust. Operate truck in ventilated areas only.

Braking

Service Brake Operation

Push brake pedal further for sooner stop. Use in emergency, on ramps, or busy areas.

Parking Brake Lever and Switch

Apply parking brake before leaving truck. Ensure it's engaged.

Brake System Test

Test brakes at start of shift. Know stopping distance. Report issues.

Raise/Lower, Tilt & Accessories

Hydraulic Lever Operation

Pull lever toward you for one action, push away for opposite. Speed depends on lever movement.

Lift and Tilt Interlock

Interlock limits raise if mast is tilted forward beyond 2°. Return mast to vertical.

Hydraulic Operations and Stability

Capacities are for centered loads. Be extra careful when tilting load.

Optional Armrest

Armrest Adjustment

Adjust armrest for comfortable operation of hydraulic levers.

Horn Operation

Use horn button on armrest or steering wheel to warn others.

Traveling

Before You Drive Checklist

Fasten seat belt, adjust seat/wheel for comfortable control.

Travel Direction and Speed Control

Use direction control for travel. Use accelerator for speed. Slow down for turns and wet floors.

Avoid Truck Damage

Do not change direction of travel until truck has slowed to about 5 mph or less.

Daily Safety Check

Truck Inspection Before Starting

Check wheels, tires, lights, forks, chains, leaks, seat belt. Test horn and indicators.

LPG Truck Specific Checks

Check for gas leaks, hoses, fuel system, cylinder installation and security.

Air-Filled Tire Checks

Check for missing lug nuts, debris, and tire damage. Check tire pressure.

Test Drive Procedures

Test drive in decongested area. Check controls, hydraulics, steering, braking.

Be a Safe Driver

Readiness to Drive

Be trained/certified, hands/shoes clean, know truck hazards and capacity.

Truck Readiness Checks

Inspect truck for issues. Ensure attachments don't block vision. Test braking.

Safe Driving Practices

Fasten seat belt. Keep body parts inside. Travel in direction with best view. Slow down for turns/slippery floors.

When Leaving Your Truck

Stop completely, lower forks, shut off, apply parking brake. Avoid parking on inclines.

Be a Safe Driver continued

Watch Out for Other People

Yield to pedestrians, use horn. Don't pin/crush. Never allow passengers.

Lifting People Safely

Use approved platform. Check lifting mechanism, load backrest, neutral, brake. Lift slowly.

Avoid Falls and Tipovers

Stay with truck. Stay away from dock edges. Secure bridgeplates/dockboards. Check capacities.

Refueling, Propane (LPG)

Before You Remove the LPG Cylinder

Set parking brake, close valve, turn off ignition, disconnect fuel hose.

Tank Mount Procedures (Fold Down)

Push release lever, lower tank, release strap, remove cylinder.

Tank Mount Procedures (Swing Out/Down)

Pull release lever, swing out, pull lock pin, lower tank, release strap.

Refueling, Propane (LPG) continued

Installing an LPG Cylinder

Place cylinder, tighten clamp, secure mount. Attach hose, open valve slowly, check for leaks.

Propane Cylinder Safety Hazards

Propane can cause fire/explosion. Do not service unless trained. Never smoke near propane.

Refueling, Diesel

When Using Diesel Fuel

Lower forks, neutral, turn off truck, apply brake. Fill tank slowly, replace cap.

Diesel Fueling Safety Hazards

Diesel fuel can cause fire/explosion. Never smoke or use open flame around diesel.

Air-filled Tires

When Using Air-Filled Tires

Check tires are properly inflated. Check pressure from position facing tread.

Tire Pressure Safety Check

Low tire pressure reduces stability. Check for damage. Do not operate if low pressure.

Notes

Notes

Warning Labels

Importance of Warning Labels

Labels are important. Read and obey all of them to protect yourself and others.

Common Warning Label Categories

DANGER (flammable gas, explosion), WARNING (injury from moving parts, falls, tip-overs).

Specific Warning Examples

No passengers, stay clear of moving parts, never stand under forks, avoid tilting elevated loads forward.

Tip-Over Emergency Instructions

Follow instructions: Don't jump, hold tight, brace feet, buckle seat belt.

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