Crusader Challenger 5.7L Catanium CES - Page 2

Crusader Challenger 5.7L Catanium CES

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Table of Contents

Default Chapter5
- Table of Contents5
Introduction7
- Registration Information (Warranty Registration Card Is Located at the Back of this Manual)7
- 3-Year Transferable Limited Warranty8
- Federal/California Emission Control Warranty Statement9
- Crusader Challenger Inboard Marine Engine General Emissions Warranty Coverage10
- Safety Information13
- Replacement Parts13
- Safety Warnings13
- Introduction13
Boating Responsibility14
- Carbon Monoxide Hazard14
- Safe Boating Suggestions15
- Water Wisdom15
- Operation and Maintenance15
- Rules of the Road16
Engine Identification17
- Owner Identification and Registration Information17
- Engine Model Identification / Advisory18
Electronic Fuel Injection Information19
- Electronic Fuel Injection System19
Operating Instructions20
- Engine Alarm System20
- Instrumentation21
- Electronic Speed Control21
- Starting Engine (Fuel Injected Engines)21
- Shifting Transmission23
- Stopping Engine24
- Freezing Temperature Operation24
- Operation in High Debris Areas24
- Challenger Speed Control System25
Conditions Affecting Operation27
- Weight Distribution27
- Boat Bottom27
- Propeller Selection27
Engine Break-In Period28
25-Hour Engine Inspection29
Fuel Requirements30
- Gasoline Requirements30
- Gasoline Containing Alcohol30
Oil Requirements31
- Engine Oil Recommendations31
- Transmission and "V"-Drive Oil Requirements31
Engine Maintenance32
- Checking Fluid Levels32
- Lubrication34
- Electrical System Relay and Fuse Block35
- Electrical System Fuses35
- Boat's Ignition Fuse35
- Electrical System Wiring and Connectors35
- Battery35
- Fuel System Description40
- Fuel Control Cell (FCC) Fuel System40
- In-Tank High Pressure Fuel Pump System40
- Servicing the FCC41
- Primary Fuel Filter (FCC Clamp-On Canister)41
- Servicing Fuel Pre-Filter43
- Priming Fuel System43
- Flame Arrestor43
- Accessory Drive Belt44
- Servicing Raw Water Pump Impeller45
- Changing Oils46
- Engine Alignment47
- Engine Maintenance Log51
- Maintenance Schedule52
- Maintenance Schedule53
- Visual Inspection54
- Engine Fluid Capacities54
- Transmission Fluid Capacities54
- Filter and Accessory Requirements55
- Engine Maintenance55
Engine Specifications56
- Engine Specifications58
Out-Of-Season Storage59
- Engine Storage59
- Draining Instructions60
- Battery Storage60
- Out-Of-Season Engine Warm-Up61
- Recommissioning after Storage61
- Out-Of-Season Storage61
Troubleshooting62
Water Flow Diagrams65
Heater Connections74
Instrumentation Wiring Diagram76
Literature77
Forms78
Notes82

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