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Crusader Challenger 5.7L Catanium CES User Manual

Crusader Challenger 5.7L Catanium CES
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39
L510032-16
ENGINE MAINTENANCE - 11
WARNING
Make sure there are no fuel leaks before closing the
engine hatch.
Priming Fuel System
To prime the fuel system, cycle the ignition key 3 times
using the following procedures:
1. Turn ignition key to ON position for 5 seconds.
2. Turn ignition key OFF.
3. Pause for 10 seconds.
4. Repeat steps 1-3 three times.
Crank the engine until it starts or 30 seconds elapse. If
the engine does not start, repeat the priming procedures.
Servicing the Primary Fuel Pre-Filter
The frequency of replacing the lter element is
determined by the contamination level of the fuel.
Replace the lter element after the rst 25 hours, then
every 50 hours or once a year (whichever occurs rst).
WARNING
Improper use, installation or servicing may cause an
explosion or re resulting in bodily injury, or death.
This unit should only be serviced by a qualied
technician. Read and follow all instructions before
proceeding. Run the engine and check for fuel leaks
after installation or element replacement.
Filter Element Replacement, ENGINE OFF
PRIMARY FUEL PRE-FILTER #: R077019
(SPIN-ON - FCC Systems ONLY)
NOTE: This lter may be located in various locations.
Consult your boat manufacturer’s operation manual for
correct location.
1. Loosen the fuel lter by spinning it
counterclockwise. A lter wrench may be
required.
2. Remove the lter. Ensure that the old O-ring is
removed with the lter.
3. Install the new lter by spinning it on clockwise..
Ensure the new lter is installed correctly.
Tighten the lter securely.
4. Start the engine and inspect for fuel leaks.
Correct any leaks prior to operating the engine
any further.
Fuel / Water Separating Filter
Element Part Number R077019
Manufacture Date 10/03/09
Tested To ISO, SAE, and JIC Standards at 5 PSI
WARNING-PRESSURIZED GASOLINE FUEL SYSTEM-FIRE HAZARD
To Replace Filter Element:
Slowly turn element counter clockwise to relieve fuel system pressure.
Once system pressure is relieved remove filter element taking care not to spill fuel.
Lubricate the O-ring of the new filter
with a small amount of lubricating oil.
Install filter turning it clockwise until hand tight plus 2/3 to 1 turn.
P/N R143213
R077019
FLAME ARRESTOR
At specied intervals, the ame arrestor should be
checked for blockage caused by dirt or other foreign
material.
Loosen the fastener securing the ame arrestor to the air
intake throttle body. Remove the ame arrestor. Clean
the ame arrestor with solvent and dry with compressed
air. Reinstall the ame arrestor and tighten the fastener
securely.
Figure 11-16 Flame Arrestor - 5.7L (Typical)
THROTTLE
BODY
FLAME
ARRESTOR

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Crusader Challenger 5.7L Catanium CES Specifications

General IconGeneral
BrandCrusader
ModelChallenger 5.7L Catanium CES
CategoryEngine
LanguageEnglish

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