Cruz Airo X - User Manual

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

The CRZ 924-78x is a roof rack system designed for vehicles, specifically the Airo X model. This manual provides comprehensive instructions for its assembly, usage, and maintenance, emphasizing safety and proper installation.

Function Description

The primary function of the CRZ 924-78x roof rack is to provide additional cargo space on a vehicle's roof. It allows for the secure transport of various items that cannot fit inside the vehicle, such as luggage, sports equipment, or other bulky goods. The system consists of two aluminum bars that attach to the vehicle's roof, providing a stable platform for carrying loads.

Important Technical Specifications

Model: Airo X Part Number Series: 924-78x (e.g., 924-781, 924-783, 924-785, etc.) Material: Aluminum bars, aluminum roof rack feet, aluminum clamps. Maximum Load Capacity: 75 kg (165 lbs). This is a critical safety specification, and users must not exceed this weight limit. Certifications:

TÜV SÜD certified, indicating compliance with safety and quality standards.
GS (Geprüfte Sicherheit) certified, a German safety mark.
City Crash certified, meaning it has passed tests simulating crash conditions to ensure cargo retention.
Homologation ECE R 26.03, R 26.09 Type Approval Number.
E9 26 R-03 3015.

Dimensions and Weight (per package): The package dimensions and weight vary slightly depending on the specific part number within the 924-78x series, primarily due to different bar lengths.

Código Code	924-78x	Bar Length (cm)	Weight (kg)	Lot
924-781	823-781	108	4.63	01/14
924-783	823-783	118	5.88	01/14
924-785	823-785	128	5.10	01/14
924-786	823-786	133	5.32	01/14
924-787	823-787	138	5.35	01/15
924-788	823-788	148	5.60	01/15
924-789	823-789	158	5.70	01/17

Components:

Aluminum bars (x2)
Aluminum roof rack feet (x4)
Aluminum clamps (x4)
Fixing kits (sold separately, crucial for installation)
Instruction manual
Packaging content check sheet

Usage Features

Easy Assembly: The manual provides clear, step-by-step instructions with illustrations for assembly.

Preparation: Verify package contents against the checklist. Ensure all components are present and undamaged.
Bar Preparation: The aluminum bars may require trimming to the correct length for the specific vehicle. This involves measuring and cutting the rubber strip that runs along the top of the bar. The manual explicitly shows a "scissors" icon for this step, indicating that the rubber strip should be cut, not the bar itself.
Foot Assembly: Attach the aluminum feet to the bars. The manual indicates a tightening torque of 5 Nm for the screws securing the feet to the bars. This is a critical step to ensure stability and safety. Overtightening or undertightening can compromise the integrity of the rack.
Clamp Installation: Install the aluminum clamps onto the vehicle's roof. These clamps are designed to fit specific vehicle models and are part of the separate "Fixing Kits."
Rack Placement: Position the assembled roof rack onto the vehicle's roof, aligning it with the installed clamps.
Securing the Rack: Secure the roof rack to the clamps. The manual shows arrows indicating the direction of force for tightening and securing the rack.
Final Adjustments: Ensure the rack is level and securely fastened. The manual highlights the importance of checking the tightness of all components before use.

Compatibility: The CRZ 924-78x is designed to be used with specific "Fixing Kits" (Kits de fijación Cruz). These kits are crucial for proper installation and ensure compatibility with different vehicle models. The manual explicitly states in multiple languages that "These bars must be used with Cruz fixation Kits!" This emphasizes that the bars alone are not sufficient for installation and that the correct vehicle-specific fixing kit is mandatory.

Safety Warnings:

Maximum Load: Never exceed the maximum load capacity of 75 kg. Overloading can lead to structural failure, damage to the vehicle, and dangerous situations on the road.
Proper Installation: Ensure all components are correctly assembled and tightened according to the instructions. Incorrect installation can lead to the rack detaching from the vehicle.
Regular Checks: Periodically check the tightness of all screws and fasteners, especially after driving on rough roads or after the first few kilometers of use.
Driving Behavior: Be aware of the increased height and weight of the vehicle when the roof rack is loaded. Adjust driving speed and style accordingly, especially when cornering or in strong winds.
Noise: The manual includes an icon indicating potential noise, suggesting that users should be aware of possible wind noise when the rack is installed.
City Crash Certification: The City Crash certification indicates that the product has been tested to ensure that the load remains attached to the vehicle in the event of a sudden stop or collision, provided it is installed correctly and not overloaded.

Maintenance Features

Durability: The use of aluminum for the bars, feet, and clamps suggests good resistance to corrosion and weathering, contributing to the product's longevity.

Cleaning: The roof rack can be cleaned with mild soap and water. Avoid abrasive cleaners or solvents that could damage the finish.

Inspection: Regularly inspect the roof rack for any signs of wear, damage, or corrosion. Pay close attention to the attachment points and the integrity of the bars. Replace any damaged components immediately.

Storage: When not in use, the roof rack can be easily removed and stored in a dry place to prolong its lifespan.

Replacement Parts: While not explicitly detailed in the manual, the modular design suggests that individual components like bars, feet, or clamps could potentially be replaced if damaged, rather than requiring the purchase of an entirely new system.

In summary, the CRZ 924-78x is a robust and certified aluminum roof rack system designed to safely expand a vehicle's cargo capacity. Its ease of assembly, coupled with strict adherence to installation guidelines and load limits, ensures safe and reliable operation. The emphasis on using specific Cruz fixation kits highlights the importance of system compatibility for optimal performance and safety.