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CryptOn CCP800 Series - User Manual

CryptOn CCP800 Series
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Maintenance Guide CCP800 series
1
Emissions Tester
CCP800 series
Maintenance Guide
I324565 Issue B
Crypton - A Brand of the Continental Corporation
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CryptOn CCP800 Series Specifications

General IconGeneral
BrandCryptOn
ModelCCP800 Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

Vehicle Exhaust Gas Analyser (VEGA) Maintenance

Water Trap Maintenance

Daily checks and cleaning of the water trap, avoiding chemical products for optimal performance.

Sample Probe Maintenance

Daily maintenance of the sample probe, including cleaning and checking for damage to prevent errors.

Filter Bowls Maintenance

Weekly cleaning of filter bowls, moisture removal, and 'o' ring checks for proper sealing.

O2 Sensor Checks and Replacement

Annual inspection and recommendation for O2 sensor replacement based on usage.

CCP800 Series Trolley and Ancillaries Maintenance

Trolley Power Management

Daily shutdown procedure for trolley power to maintain battery charge and readiness for testing.

Bluetooth Oil Temperature Probe Handling

Properly returning the Bluetooth oil temperature probe to its holster when not in use.

Oil Temperature Probe Length Adjustment

Correctly adjusting the oil temperature probe length to prevent engine or probe damage.

RPM Device Battery Charging

Tips for battery charging of the RPM device, minimizing interference for stable readings.

Vehicle Exhaust Gas Analyser (VEGA) Fault Finding

Leak Test Failure Causes

Identifying common causes of leak test failures, including faulty joints and 'O' ring seals.

Leak Test Troubleshooting Checks

Performing checks like pump operation and hose disconnection to diagnose leak test failures.

Sample Probe and Hose Assembly Inspection

Inspecting the sample probe and hose assembly for damage and pinch points after a leak test.

Gas Analyser Communication Issues

Troubleshooting steps for when the gas analyser is not communicating with the system.

LHC Residue Test Failure Resolution

Actions for LHC residue test failures, including probe cleaning and filter checks.

Low Gas Flow Diagnosis

Diagnosing low gas flow issues by checking filters, sample probes, and connections.

High Lambda Readings Troubleshooting

Addressing high lambda readings by ensuring system seals and checking probe integrity.

Remove Probe from Exhaust Message

Checking O2 sensor connections and millivolt readings for the 'Remove Probe' message.

Battery Smoke Meter (DSM) Maintenance and Fault Finding

Battery Charging Procedures

Understanding battery endurance, charging cradle use, and recommended discharge cycles.

Smoke Head LED Status Indicators

Interpreting LED signals for smoke head battery status and charging modes.

Smoke Head Fault Diagnosis

Troubleshooting issues like poor charging contacts and non-illuminated LEDs.

Battery Pack Replacement

Step-by-step guide for safely replacing the battery pack in the smoke head.

Lens Cleaning Procedure

Instructions for cleaning the lenses on the smoke head to ensure accurate measurements.

Accessing Smoke Head Lenses

Procedure for accessing and removing the lens housing for cleaning or replacement.

Cable and Fan Assembly Removal

Detailed steps for removing and replacing the cable and fan assembly in the smoke head.

Adjusting Oil Temperature Probe Length

Ensuring the oil temperature probe is set to the correct length for accurate readings.

Vehicle Exhaust Gas Analyser (VEGA) Consumables

Primary and Gas Filter Replacement

Part numbers for primary filters, gas filters, and water filters for VEGA units.

Pre-Filter and Sample Probe End

Consumables list including pre-filters and sample probe ends for VEGA.

Complete Sample Probe and O2 Sensor

Part numbers for complete sample probes and oxygen sensors (O2 Cell).

Filter Bowl O-Rings

Part number for filter bowl O-rings essential for maintaining seals in the VEGA.

Diesel Smoke Meter (DSM) Consumables

Sample Hose and Battery Cables

Consumables for DSM: Sample hoses, battery tacho power/sensing, and comms cables.

Smokehead Cable and Battery Pack

Part numbers for smokehead cable assemblies and battery packs for DSM units.

Fan Kit and Oil Temperature Probes

Consumables including fan kits and various lengths of oil temperature probes for DSM.

Temperature Probe Adapters

Adapters for temperature probes, including wireless and cabled options for DSM.

Product Support and Contact Information

Authorised Agent Servicing

Information on product support, requiring servicing only by authorised agents to maintain warranty.

UK and Overseas Customer Support

Details for UK customers requiring service engineers and overseas support via agents.

Disposal of Electronic Equipment

Guidelines for the proper disposal of electronic equipment (EEE) according to WEEE directive.

Contact Details

Contact information for sales and support, including address and email for Continental Automotive Trading UK.