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Cub Cadet Z-Force

Cub Cadet Z-Force
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Service Manual
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
PRINTED IN USA
FORM NO.769-00967
This Service Manual is not a substitute for the Operator’s Manual. You must read, understand
and follow all of the directions in this manual as well as the Operators Manual before working
on this power equipment.
(11/2003)
CUB CADET LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
Cub Cadet Z-Force
www.mymowerparts.com
K&T Saw Shop 606-678-9623 or 606-561-4983
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Cub Cadet Z-Force Specifications

General IconGeneral
TransmissionHydrostatic
Turning RadiusZero-turn
EngineKohler or Kawasaki
Deck ConstructionFabricated steel
Deck Height AdjustmentLever
Cutting Width48-60 inches

Summary

Deck Leveling Procedures

Side-to-Side Balance and Tire Pressure Adjustment

Adjusts mower tire pressure and deck height for side-to-side balance.

Front-to-Back Pitch Adjustment

Adjusts blade height for proper front-to-back pitch balance.

Cutting Deck Removal Process

Mower and Deck Preparation for Removal

Lifts mower, raises deck, and positions cart for deck detachment.

Detaching Deck Components and Final Removal

Disconnects lift rods and PTO belt to pull deck from mower.

Deck Belt and Spindle Removal

Deck Belt Removal Procedure

Relieves belt tension and removes the belt from pulleys and spindles.

Spindle Removal and Blade Detachment

Detaches blade, spacer, and spindle housing from the deck.

Spindle Maintenance and Reassembly

Spindle Housing and Bearing Replacement

Details removing and replacing spindle bearings and seals.

Double Pulley Installation Guidance

Correctly installs the double pulley for belt engagement.

Tracking and Neutral Adjustment

Frame Leveling and Tire Pressure Check

Ensures the mower frame is level before tracking adjustments.

IHT Neutral Engagement and Creep Control

Verifies IHT neutral state and adjusts mechanisms to prevent creep.

Steering Linkage and Lap Bar Adjustments

Steering Link Rod Tracking Adjustment

Adjusts steering link rods to ensure mower tracks straight.

Lap Bar Centering and Stop Bolt Setting

Centers lap bars and adjusts stop bolts for consistent travel.

Brakes System Service and Adjustment

Hydraulic Brake Release and Cable Inspection

Explains how to release hydraulic brakes and inspect cables.

Parking Brake Adjustment and Pawl Checks

Adjusts parking brake cables and inspects brake pawls/rotors.

Reverse Cut-Out Switch Adjustment

Switch Bracket Adjustment for PTO Control

Adjusts reverse switches to control PTO clutch engagement.

Electrical System Components Overview

Seat Safety Switch Function and Testing

Details the seat safety switch's role in mower operation.

Parking Brake Switch and Neutral Switches

Explains the function of parking brake and neutral position switches.

Electrical System Relays and Switches

Relay Functions and Wiring Diagrams

Describes the function and wiring of relays #1, #2, and #3.

Key Switch Functions and PTO Switch

Outlines key switch operations and PTO switch control.

Electrical System Output and Voltage Tests

Stator Output and System Voltage Tests

Guides testing stator output AC voltage and system DC voltage.

Battery Charging System Verification

Checks the battery charging system's output and rate.

Deck Lift Shaft Assembly Procedures

Battery Cable Disconnection and Preparation

Disconnects the battery cable before working on the deck lift.

Bellcrank, Console, and Lift Shaft Removal

Detaches lift handle arms and removes the lift shaft assembly.

Steering Input Shaft Assembly Service

Control Housing and Lift Shaft Insertion

Removes control housing and inserts lift shaft assembly.

Steering Input Shaft Removal and Bushing Service

Removes pivot bracket and steering input shaft, servicing bushings.

Pivot Bar Maintenance

Frame Support and Wheel Removal

Supports frame and removes wheels for pivot bar access.

Bushing Replacement and Pivot Bolt Procedures

Replaces pivot bar bushings and tightens pivot bolt.

Engine Adjustments (Kawasaki FH451 V)

Air Filter and Carburetor Maintenance

Covers air filter access and carburetor bowl drain for maintenance.

Control Cable and Idle Throttle Adjustment

Adjusts control bracket, cable, and idle throttle stop screw.

Engine Performance Tuning

Governed Idle and Top Speed Settings

Sets governed idle RPM and top no-load engine speed.

Choke Operation and Linkage Tuning

Adjusts choke linkage and locks throttle for no-load speed.

Engine Valve and Ignition System Checks

Valve Lash Adjustment Procedure

Adjusts valve lash clearance for engine performance after cooling.

Spark Plug Inspection and Replacement

Inspects, gaps, or replaces spark plugs for optimal ignition.

Engine Specifications and Model Information

Engine Oil and Spark Plug Specifications

Specifies engine oil capacity, type, and spark plug details.

Z-Force Model Configuration Options

Lists available engine and deck combinations for the Z-Force models.

Engine Adjustments and Checks

Choke Plate Operation Verification

Checks choke plate for correct opening and closing during operation.

Engine Valve Clearance and Compression

Valve Lash Clearance Adjustment

Details adjusting valve lash on both cylinders for correct clearance.

Cylinder Compression Check

Checks compression consistency between cylinders for engine health.

Engine Ignition and Lubrication

Spark Plug Gap and Oil Capacity

Specifies spark plug gap and engine oil fill capacities.

Engine Oil Type and Viscosity Recommendations

Recommends API classifications and viscosity for engine oil.

Z-Force Model Line-Up Details

Cutting Deck Variations and Mounting

Compares cutting decks and notes mounting differences from other models.

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