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CUMMINS 5.9 User Manual

CUMMINS 5.9
461 pages
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Table of Contents

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CUMMINS 5.9 Specifications

General IconGeneral
Displacement5.9 liters (359 cubic inches)
Bore x Stroke4.02 x 4.72 inches (102 x 120 mm)
Fuel TypeDiesel
WeightApproximately 1, 100 lbs (dry weight)
AspirationTurbocharged
Engine Model5.9L
Fuel SystemDirect Injection
Oil Capacity12 quarts (with filter)
ConfigurationInline 6-cylinder
Horsepower160-325 hp (varies by model and year)
Torque420-610 lb-ft (varies by model and year)

Summary

Section i - Introduction

About the Manual

Provides overview of the manual's scope and content.

Generic Symbols

Explains symbols used throughout the manual.

How To Use The Manual

Guides users on effective manual navigation and usage.

Section E - Engine and Component Identification

Engine Identification

Explains how to identify engine components and dataplates.

General Engine Specifications

Lists key specifications for engine operation and maintenance.

Engine Diagram - Automotive Engine

Illustrates and labels external components of automotive engines.

Section 0 - Engine Disassembly and Assembly - Group 00

Engine Disassembly and Assembly

Provides an overview of the disassembly and assembly procedures.

Engine Disassembly and Assembly - Service Tools

Lists special tools required for engine disassembly and assembly.

Engine Disassembly Check List

Checklist of measurements for engine disassembly.

Section 1 - Cylinder Block - Group 1

Cylinder Block - General Information

Provides general information about the cylinder block.

Cylinder Block - Service Tools

Lists special tools required for cylinder block service.

Cylinder Block - Inspection

Procedure for inspecting cylinder block bores for glazing.

Section 2 - Cylinder Head - Section 2

Cylinder Head - General Information

Provides general information about the cylinder head.

Cylinder Head - Service Tools

Lists special tools for cylinder head service.

Cylinder Head - Disassembly

Procedure for disassembling the cylinder head.

Section 5 - Fuel System - Group 05

Injection Pump - General Information

General information on injection pump rebuild and calibration.

Injection Pump Identification

Identifies different types of injection pumps.

Injection Pump Timing - Bosch VE

Procedure for timing the Bosch VE injection pump.

Section 14 - Engine Testing - Group 14

Engine Testing - Service Tools

Lists special tools for engine testing procedures.

Engine Testing - General Information

General information and specifications for engine testing.

Engine Dynamometer Test - Installation of the Engine

Procedure for installing engine on dynamometer for testing.

Section V - Engine Component Specifications - Group 18

Component Specifications and Torque Values

Specifications and torque values for engine components.

Engine Component Torque Values

Torque values for various engine components.

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