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CUMMINS ISB Series User Manual

CUMMINS ISB Series
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CUMMINS ISB Series Specifications

General IconGeneral
Compression Ratio17.3:1
Stroke124 mm (4.88 inches)
AspirationTurbocharged and aftercooled
Fuel SystemHigh Pressure Common Rail (HPCR)
WeightApproximately 1, 100 lbs

Summary

Cooling System Maintenance

Cooling Routine Maintenance

Check coolant level daily, concentration every 15,000 miles/6 months, and flush system every 60,000 miles/2 years.

Heavy-Duty Coolant Definition

Describes 50/50 water/antifreeze mix for freeze and overheat protection, recommending refractometer testing.

Lubricating Oil Management

Oil Routine Maintenance

Check oil level daily and replace the filter at every oil drain interval (15,000 miles/12 months).

Oil Recommendations

Recommends SAE 15W40 oil for normal operation and specifies CES 20078/CES 20081 and API CJ-4/SL for engines with DPF/SCR.

Synthetic Oil Use

Synthetic oil can be used if it meets performance requirements, but does not justify extended drain intervals.

Engine Break-in and Additives

Avoid special break-in oil and unproven supplemental oil additives for engine longevity.

Oil Analysis

Oil analysis for extending drain intervals is not recommended due to measurement inconsistencies.

Diesel Exhaust Fluid (DEF)

DEF Usage and Handling

DEF is used in SCR systems for EPA 2010 engines; it's non-toxic and requires no special handling but freezes at 11°F.

Contact Information

Cummins Customer Assistance Center can be reached at 1-800-DIESELS for further information.

Fuel System Management

Fuel Filter Maintenance

Change fuel filters at every oil change; open water drains routinely. Replace 2-micron filter if warning lamp flashes.

Fuel Type and Additives

ULSD fuel is required for DPF engines. Lubricity additives are not needed. Use caution with fuel additives.

Biodiesel and Biocide

ISB engines are approved for B20 biodiesel. Biocides can prevent fuel contamination from bacteria or fungus.

Cold Start and Shutdown

Ether is prohibited; use a block heater below 0°F. Ensure oil pressure within 15 seconds of starting.

Component Maintenance Schedule

Valve Adjustment & Air Filter

Adjust valves at 150,000 miles. Follow RV manufacturer's interval for air filter changes.

Vibration Damper & Belts

Inspect vibration damper at 60,000 miles/2 years. Inspect front accessory drive belt at 30,000 miles/1 year.

Filter Replacements

Replace coalescing filter every 3rd-4th oil change. Replace DEF filter every 200,000 miles.

Particulate Filter Cleaning

The particulate filter requires cleaning every 200,000 miles.

Engine Operation: Idle and Cooldown

Fast Idle and Warm-up

Engine may fast idle for warm-up. No extended idling needed; move when oil pressure is indicated.

Engine Cooldown Procedure

Idle for 3-5 minutes after high power operation. Not necessary after normal driving conditions.

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