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CUMMINS QST30 User Manual

CUMMINS QST30
183 pages
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Service Manual
QST30 Engine with PowerCommand 3.1
Control
DFHA (Spec AJ)
DFHB (Spec AJ)
DFHC (Spec AJ)
DFHD (Spec AJ)
English
Original Instructions 10-2017 09600509 (Issue 9)

Table of Contents

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CUMMINS QST30 Specifications

General IconGeneral
Engine ModelQST30
AspirationTurbocharged and Aftercooled
Governor TypeElectronic
Cylinders12
Emissions ComplianceTier 2 / Stage II
Bore140 mm
Stroke165 mm
Cooling SystemLiquid Cooled
Displacement30.5 L [1861 in³]

Summary

IMPORTANT SAFETY INSTRUCTIONS

General Safety Warnings

Covers hazard symbols, fuel, exhaust, and moving parts safety.

Electrical Safety

Critical safety warnings about electrical shock risks.

Operational Safety

General safety guidelines and precautions for operating the equipment.

Unit Stability

Safety warning regarding potential tipping hazards of containerized units.

1. Introduction

Manual Overview and Service Information

Information about the manual's scope, test equipment, and service procedures.

SYSTEM OVERVIEW

Generator Set Control Function

Explanation of the PowerCommand control's operational functions.

2. Control Operation

Control Safety and Modes

Safety precautions and power states (Standby/Power On) of the control.

Front Panel Interface

Describes front panel controls, indicators, and reset procedures.

Menu Navigation

Overview of main menu structure and navigation for engine and generator parameters.

3. Circuit Boards and Modules

General and Board Handling Safety

Introduction to boards and safety for handling.

Digital Board (A32)

Details switch, connectors, LEDs, and resistors.

Engine Interface Board (A31)

Details connectors, fuses, and LEDs.

Analog Board (A33)

Details board connectors.

Digital Display Board (A35)

Details connectors and LEDs.

Customer Interface Board (A34)

Details connectors and LEDs.

PT/CT Board (A36)

Details board connectors.

Voltage Regulator Output Module (A37)

Details connectors and LEDs.

Governor Output Module (A38)

Details connectors, fuses, and LEDs.

4. Troubleshooting

Troubleshooting Overview

Overview of troubleshooting and fault indicators.

Control Panel Indicators and Reset

Explains status indicators and control reset procedures.

Fault Code Reference Tables

Lists and details warning, shutdown codes, and oil pressure limits for fault diagnosis.

Troubleshooting Procedures

General guidance on performing troubleshooting steps and procedures.

PCC OIL PRESSURE WARNING & SHUTDOWN LIMITS

5. Control Service and Calibration

Service and Calibration Overview

Overview of control service, calibration, and board replacement.

Initial Setup and Adjustments

Procedures for initial setup, parameter adjustments, and menu navigation.

Calibration Procedures

Detailed steps for calibrating displays, meters, and related parameters.

Component Specific Procedures

Includes engine torque adjustment, TB1 inputs/outputs, relays, sensors, MPU, and CTs.

6. Servicing the Alternator

Alternator Overview and Isolation

Introduction to alternator servicing and isolation procedures for faults.

Component Testing

Procedures for testing alternator windings, PMG, and bearings.

Disassembly and Reassembly

Steps for disassembling and reassembling alternator components including stator, rotor, and housings.

Alignment Procedures

Guides for aligning the alternator with the engine, including angular and axial methods.

7. Optional Enclosure Fuel Tank System

Fuel System Overview and Controls

Describes fuel tank system components, PCC inputs, and pump control.

Alarm Panel Functions

Describes the operation of overfill, horn, fuel gauge, and test buttons.

Leak Detect Switch Test

Procedure to test the rupture basin leak detect switch.

8. Wiring Diagrams

Diagram Overview

Lists schematics and wiring diagrams included in the section.

CT Installation Notes

Important notes regarding current transformer installation.

Customer Terminal Block

Details the single customer terminal block connections.

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