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CUMMINS L10 Series User Manual

CUMMINS L10 Series
619 pages
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Table of Contents

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CUMMINS L10 Series Specifications

General IconGeneral
Engine ModelL10 Series
ConfigurationInline 6
Displacement10 liters
Bore125 mm
Stroke136 mm
AspirationTurbocharged

Summary

Foreword

Section I - Introduction

About the Manual

Provides guidance on how to use the troubleshooting and repair manual, divided into sections for easier navigation.

Definition of Terms

Lists and defines terms used in the manual for repair procedures, including checking, inspection, and disassembly.

Symbols Used in This Manual

Explains various symbols used in the manual to communicate instructions, warnings, and procedures.

Section E - Engine Identification

Engine Dataplate

Details the location and importance of the engine dataplate for identification and service part sourcing.

Engine Specifications

Provides key engine specifications including general data, bore, stroke, compression ratio, and weight.

Engine Diagrams

Illustrates engine components, filter locations, drain points, and access locations for instrumentation and controls.

Section T - Troubleshooting

Procedures and Techniques

Outlines basic troubleshooting steps and emphasizes thorough analysis of customer complaints for problem resolution.

Troubleshooting Symptoms

Lists common engine symptoms and their corresponding page numbers for diagnostic procedures.

Section 1 - Cooling System

Cooling System Specifications

Details specifications for coolant capacity, thermostat ranges, pressure limits, and temperature parameters.

Cooling System, Maintenance

Covers essential maintenance practices for water, antifreeze, and coolant concentration checks.

Radiator - Inspect

Provides instructions for visually inspecting the radiator fins, core, and gasket leaks.

Section 2 - Lubricating Oil System

Lubricating Oil System Specifications

Lists specifications for oil pressure, oil capacity, and bypass/full-flow filter details.

Oil Pressure Gauge - Check

Guides on checking the oil pressure gauge for defects like electrical wiring or sending unit issues.

Crankcase Breather and Tube - Replace

Details procedures for replacing the crankcase breather, including disassembly, cleaning, and inspection.

Section 3 - Combustion Air System

Combustion Air System Specifications

Provides specifications for air induction and exhaust systems, including temperature rise and intake restriction.

Intake Air Restriction - Check

Explains how to check intake air restriction using a vacuum or manometer gauge.

Turbocharger - Replace

Details the procedure for removing, cleaning, inspecting, and installing a turbocharger.

Section 4 - Compressed Air System

Compressed Air System Specifications

Lists specifications for single and two-cylinder air compressors, including dimensions and spring force data.

Carbon Buildup, Air Compressor - Check

Guides on checking for carbon buildup in the air discharge line and valve assembly components.

Air Compressor - Replace

Provides step-by-step instructions for removing, inspecting, and installing the air compressor.

Section 5 - Fuel System

Fuel System Specifications

Details basic application requirements, fuel oil recommendations, and shutoff valve coil resistance.

Fuel Pump - Adjustment

Covers procedures for adjusting idle speed, VS governor speed, and fuel rate settings.

Fuel Line Restriction - Check

Explains how to check fuel supply and drain line restrictions using gauges.

Section 6 - Electrical System

Electrical System Specifications

Provides specifications for battery capacity, starting circuit resistance, and cable sizes.

Batteries - Check

Details how to check battery electrolyte level, state-of-charge, and terminal connections.

Alternator - Replace

Covers the procedure for removing and installing the alternator, including belt adjustment.

Section 7 - Base Engine Components

Connecting Rod Bearings

Provides procedures for replacing connecting rod bearings, including cleaning and inspection.

Cylinder Head

Covers procedures for replacing the cylinder head, including pressure testing.

Pistons and Rings - Replace

Details the process for replacing pistons and rings, including cleaning and inspection.

Section 8 - Engine Testing ("In-Chassis")

*General Engine Test Specifications and Procedures

Lists general test specifications for intake, exhaust, and fuel restrictions, as well as oil pressure.

Chassis Dynamometer Operation

Provides safety precautions and guidelines for operating a vehicle on a chassis dynamometer.

Section 9 - Engine - Remove and Install

General Information

Explains that engine replacement procedures vary by model, equipment type, and shop facilities.

Engine - Remove

Details the steps for disconnecting hoses, lines, and electrical connections before engine removal.

Engine - Install

Covers the process of installing the engine, including aligning components and filling fluids.

Section 12 - Service Literature

Additional Service Literature Listing

Lists available service publications with bulletin numbers, titles, and prices for ordering.

Service Literature - Ordering Locations

Provides regional addresses and contact information for ordering service literature.

Service Publications Order Form

A form for ordering literature, including fields for item details, payment, and shipping information.

Section 13 - Component Manufacturers

Air Cylinders

Lists manufacturers and contact information for air cylinder suppliers.

Clutches

Provides contact details for clutch manufacturers.

Fans

Lists manufacturers and contact information for fan suppliers.

Gauges

Lists manufacturers and contact information for various gauge suppliers.

Governors

Provides contact information for governor manufacturers.

Oil Heaters

Lists manufacturers and contact information for oil heater suppliers.

Safety Controls

Lists manufacturers and contact information for safety control suppliers.

Component Manufacturers

Lists manufacturers and contact information for torque converter and other component suppliers.

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