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Cushman 898627 User Manual

Cushman 898627
186 pages
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Parts & Maintenance Manual
Reservedels og Vedlighold elseshåndbog
Cushman Turf Truckster
84043 – Perkins 403-dieselmotor, manuel transmission
84044 – Perkins 403-dieselmotor, manuel transmission, EC
898627 – Suzuki K6-gasmotor, manuel transmission
898628 – Suzuki K6-gasmotor, automatisk transmission
4140039-DK

Table of Contents

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Questions and Answers:

Cushman 898627 Specifications

General IconGeneral
BrandCushman
Model898627
CategoryTrucks
LanguageEnglish

Summary

Safety

Operating Safety

Guidelines for safe operation of the equipment, including operator responsibilities and general precautions.

Important Safety Notes

Definitions of hazard symbols (Danger, Warning, Caution) and essential safety reminders before operation.

Standards and Publications

Standards and Publications

Lists relevant industry standards and publications for compliance and reference.

Vehicle Identification Numbers

Vehicle Identification Number

Location and recording of the VIN, model number, date code, and serial number for identification.

Engine Identification Numbers

Location of engine serial numbers for Perkins and Suzuki engines for identification.

Specifications

Product Identification

Lists model numbers (84043, 84044, 898627, 898628) and their basic configurations.

Engine

Detailed specifications for both Diesel (Perkins) and Gas (Suzuki) engines, including performance and fluid capacities.

Vehicle

Specifications for vehicle components like tires, tire pressure, battery, brakes, and steering.

Gear Ratios

Provides gear ratios for manual and automatic transmissions for both diesel and gas engines.

Weights and Dimensions

Lists physical dimensions and weights for the different models.

Accessories & Support Literature

Information on available accessories, attachments, and related support literature.

Adjustments

General

General precautions and guidelines for performing adjustments and maintenance safely.

Engine Access

Instructions on how to safely access the engine area by opening or removing the engine cover.

Front Cowl Access

Procedure for opening the front cowl to access panels, fuse panel, horn, and master cylinder.

Access Panels

Details on locating and removing access panels for various components under the front cowl and floorboard.

Diesel Engine Alternator Belt

Procedure for inspecting and adjusting the alternator belt on diesel engines.

Diesel Engine Hydraulic Pump Belt

Procedure for inspecting and adjusting the hydraulic pump belt on diesel engines.

Gas Engine Power Steering-Alternator Belt

Procedure for inspecting and adjusting the power steering/alternator belt on gas engines.

Gas Engine Hydraulic Pump Belt

Procedure for inspecting and adjusting the hydraulic pump belt on gas engines.

Parking Brake Cable

Instructions for adjusting the parking brake cable for proper engagement.

Torque Specification

Charts providing torque specifications for various fastener sizes and grades.

Maintenance

General

General guidelines and precautions for performing maintenance and cleaning.

Engine

Important notes regarding engine maintenance, break-in procedures, and cleaning.

Engine Oil

Detailed instructions for checking, changing, and specifying engine oil for both diesel and gas engines.

Power Steering Reservoir

Procedure for checking and filling the power steering fluid reservoir.

Muffler and Exhaust

Inspection and maintenance of the muffler and exhaust system for safety and performance.

Engine Overheat Procedure

Steps to follow if the engine overheats, including checks and immediate actions.

Cooling System

Instructions for checking, draining, refilling, and maintaining the cooling system.

Air Filter

Procedure for servicing the air filter element, emphasizing careful handling.

Jump Starting

Step-by-step guide for safely jump-starting the vehicle's battery.

Battery

Precautions and procedures for battery servicing, including cleaning and polarity verification.

Charging Battery

Instructions for safely charging the vehicle's battery, including disconnect procedures.

Hydraulic Hoses

Guidelines for inspecting, disconnecting, and replacing hydraulic hoses to prevent system damage.

Hydraulic Reservoir and Filter

Procedure for checking hydraulic fluid level and replacing the hydraulic oil filter.

Fuel

Safe handling and storage of fuel, recommended fuel types for diesel and gas engines.

Fuel System

Notes on the Perkins diesel fuel system and filter replacement precautions.

Tire Pressure

Recommendations for checking and maintaining proper tire inflation for longevity and load.

Tire Removal and Installation

Procedures for safely removing and installing tires, including torque specifications.

Raising the Vehicle

Safety precautions and procedures for lifting the vehicle using jacks or hoists.

Towing the Vehicle

Guidelines for safely towing the vehicle, including speed and handling restrictions.

Governor Oil Level

Procedure for checking the oil level in the Suzuki gas engine governor.

Hydraulic Brakes

Information on the hydraulic brake system, fluid level, and procedure for bleeding the brakes.

Differential Fluid

Instructions for checking and changing differential fluid.

Diesel Engine Manual Transmission

Procedures for checking and changing transmission fluid for diesel manual transmissions.

Gas Engine Manual Transmission

Procedures for checking and changing transmission fluid for gas manual transmissions.

Gas Engine Automatic Transmission

Instructions for checking and changing transmission fluid for gas automatic transmissions.

Electrical System

General precautions for reducing electrical problems and locating fuses.

Dash Panel

Information on dash panel components, including bulb replacement and DIP switch settings.

Headlight Replacement

Procedure for replacing the sealed headlight unit.

Tail Light Replacement

Instructions for replacing tail light bulbs, lenses, and the entire assembly.

EFI Diagnostic Check

Procedure for performing diagnostic checks on Suzuki gas engines using a jumper accessory.

Care and Cleaning

Guidelines for cleaning the vehicle and its components, including engine and electrical parts.

Storage

Instructions for preparing the vehicle for storage, including battery and fuel system care.

Troubleshooting

General

A chart listing basic problems, possible causes, and actions for start-up and operation issues.

Maintenance & Lubrication Charts

General

General guidelines for lubrication, including cleaning fittings and using correct lubricants.

Lubrication Chart

Diagram and list identifying lubrication points (A, B, C, D) on the vehicle.

Maintenance Charts

Recommended service and lubrication intervals for various components, referencing specific sections.

Notes

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