Cushman 898627 - Parts & Maintenance Manual

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SUZUKI 970 LIQUID COOLED GASOLINE ENGINE

MODEL: 898671

PERKINS LIQUID COOLED DIESEL ENGINE

MODEL: 898673

EC MODEL: 898695

4120402

SUZUKI K6A LIQUID COOLED GAS OLINE EN GINE MT

MODEL: 898627

SUZUKI K6A LIQUID COOLED GAS OLINE EN GINE AT

MODEL: 898628

Main Page

Modifications and Accessories2
Specification Information3
Standards and Publications3
Operation Control Symbols and DECALS4
Cooling System4
- Table of Contents5
- Service and Maintenance Index5
- Vehicle Identification Numbers8
- Nameplate / Identification Decal8
- Serial Number and Model Number8
- Engine Identification Numbers8
- Perkins Diesel Engine Serial Number9
- Suzuki K6A Engine Serial Number9
- Suzuki 970 Engine Serial Number9
- Specifications10
- Capacities10
- Lubrication Recommendations10
- Engine Specifications11
- Controls12
- GAUGES, WARNING LIGHTS and CONTROLS12
- Oil Pressure Warning Light12
- Brake Fluid Level Warning Light12
- Light Switch13
Horn Button13
Ignition Switch13
- Clutch Pedal14
- Foot Control Pedals14
- Parking Brake Lever14
- Choke14
- Foot Throttle (Accelerator) Pedal15
- Service Brake Pedal15
- Manual Transmission15
Gear Selector15
- Engine Maintenance16
- Engine Break in16
- Access to Engine16
- Pre-Starting Checklist17
- Engine Oil Level17
- Engine Cover Latch17
- Engine Cover Retaining Tab17
- Dipstick Location, Perkins Diesel Engine18
- Engine Oil Capacity18
- Oil Level Reading18
- Water Temperature Gauge and Overheat Warning Buzzer19
- Dipstick Location, K6A Suzuki Engine19
- Dipstick Location, 970Cc Suzuki Engine19
- Water Temperature Gauge19
- Radiator Coolant Level20
- Adding Anti-Freeze to the Cooling System21
- Cooling System Capacity21
- Intake Screen (Right Side of Vehicle)21
- Fuel Level22
Gasoline Containing Alcohol22
- Starting the Engine23
- Power Steering23
- Tire Pressure23
- Automatic Transmission24
- Purging the Diesel Fuel System26
- Purging Fuel System Using a Jumper Wire26
- Purging Fuel System Without the Use of a Jumper Wire27
- Connect Jumper Wire to Alternator & Solenoid27
- Terminal Locations27
- Bleeder Port Location27
- Battery28
- Jump Starting with a Booster Battery28
- Voltmeter (Battery Charging System)28
- Battery Location for Turf Vehicles28
Towing the Vehicle29
- Automatic Transmission30
Jacks, Jacking Locations and Using a Hoist30
- Checking and Installing the Element33
- Air Cleaner Assembly33
Air Cleaner Element33
- Access Panels under Front Cowl34
- Access Panel on Floorboard34
Access Panels34
Front Cowl Access34
Lubrication Chart35
- Fuse Block Located under Front Cowl36
- Fuse Box Panel36
- Bulbs, Fuses and Flasher36
- Fuses36
Maintenance Guide37
- Brakes39
- Service Brakes39
- Brake Fluid Reservoir Located under Front Cowl39
- Brake Fluid Level Indicator Light39
- Park Brake Adjustment40
- Park Brake Lever Location40
- Park Brake Adjustment Nut40
Park Brake40
- Bulb Replacement, Taillight41
- Dash Panel Bulb Removal41
- Bulb Replacement, Dash Panel41
Headlight Replacement41
- Differential42
- Governor Fill Plug (Suzuki Engines Only)42
- Differential Filler and Level Check Plug42
Governor Oil Level42
- Drive Transmission43
- Manual Transmission (Suzuki 970 & Perkins Diesel Engines)43
- Transmission Drain Plug (Suzuki K6A Engine)43
- Transmission Filler Plug (Suzuki K6A Engine)43
- Accessories, P.t.o. & Hydraulic Attachments and 5Th WHEEL IMPLEMENTS44
- Towing a Trailer45
- Trailer Hitch45
Dash Panel Dipswitch Settings45
- Hydraulic Lift Control Handle46
- Power Hydraulic Lift System46
- Two-Speed Differential Control Handle46
- Equipment46
- Remote Hydraulics Control Handle47
- Remote Hydraulics Closed Loop Shown47
- Governor Control and Hand Throttle48
- Power Take off (Mechanical P.T.O.)48
- P.T.O. Control Handle Location48
- For Use When the Vehicle Is Stationary49
- For Use While Vehicle Is Moving49
- P.T.O. Shaft Location49
- Power Take off (Hydraulic P.T.O.)50
- Moving Live Hydraulic Hose for Hydraulic P.T.O.50
- Ground Speed Charts52
Hydraulic Reservoir53
- Engine Cover54
- BODY, HOOD and HEADLIGHTS56
- Frame58
- Exhaust System (Suzuki K6A)60
- California Exhaust System61
- Exhaust System (Suzuki 970)62
- Exhaust System (Diesel)63
- AIR CLEANER, BRACKET and FILTER64
- Hydraulic Brake Lines66
- FUEL SYSTEM (SUZUKI K6A and 970)68
- Fuel System (Diesel)70
- Park Brake Lever and Cable72
- FOOT THROTTLE and LINKAGE73
- STEERING WHEEL, STEERING SHAFT, CONNECTING HOSES, POWER STEERING PUMP and STEERING GEAR74
- FRONT SUSPENSION (LEFT SIDE) and TIE RODS76
- FRONT SUSPENSION (RIGHT SIDE) TIE RODS and SKID PLATE78
- Wheel Size Measurement80
- Front and Rear Tires for Turf Models80
- Clutch Pedal and Cable81
- Clutch Linkage (Diesel)82
- Shifter and Shifter Linkage83
- Rear Spring, Shackles, U-Bolts and Rear Shock Absorbers85
- Hydraulic Control Valve System86
Hydraulic Lift System87
- Hydraulic Control Valve88
- Hydraulic Filter and Reservoir89
- Hand Controls, Governor and Throttle (Gasoline)90
- Hand Controls, Governor and Throttle (Diesel)91
- Governor and Throttle Linkage92
- Carburetor (Suzuki 970)92
- Engine and Main Wire Harness93
- Electrical Components and Wiring Harnesses94
- Radiator and Cooling System96
- Alternator, Engine Belts, Pulleys and Brackets98
- Governor101
- Drive Shaft, Clutch and Transmission Shifter Linkage102
- Engine and Transmission Mounts104
- Decals (Turf Models)106
- Camshaft and Components (Suzuki K6A)107
- Cam Chain (Suzuki K6A)109
- Carburetor and Intake Manifold111
- Breather Hose113
- Carburetor114
- Oil Pump (Suzuki K6A)115
- Gear Shift Fork (Manual Transmission) (Suzuki K6A)117
- Transmission (Manual) (Suzuki K6A)119
- Clutch and Driveshaft (Suzuki K6A)120
- Automatic Transmission (Suzuki K6A)122
- Automatic Transmission Pan, Dipstick and Gaskets123
- Transmission Tubes, Oil Pump, Solenoids and Shift Switch124
- Camshaft & Components125
- Timing Belt & Timing Cover126
- Carburetor & Intake Manifold127
- Pcv Valve, Emissions & Exhaust Manifold128
- Oil Pump and Water Pump129
- Transmission Input Shaft and Clutch Assembly130
- Transmission Planetary Gears131
- Output Shaft132
- Parking Brake133
- Brake Band134
- Transmission Valve135
- Starter137
- Distributor (Suzuki K6A)138
- Water Pump (Suzuki K6A)139
- Water Hose (Suzuki K6A)140
- Exhaust Manifold (Suzuki K6A)141
- Fuel Pump (Suzuki K6A)142
- Delivery Pipe (Suzuki K6A)143
- Generator (Suzuki K6A)145
- Engine Gaskets (Suzuki K6A)148
- Cylinder Head and Components (Suzuki K6A)150
- Cylinder Block and Components (Suzuki K6A)152
- Oil Pan and Dipstick (Suzuki K6A)154
- Crankshaft, Flywheel and Pistons (Suzuki K6A)156
- Engine Gaskets (Suzuki 970)158
- Cylinder Head and Components (Suzuki 970)159
- Cylinder Block, Oil Pan and Gasket160
- Crankshaft, Flywheel and Pistons (Suzuki 970)161
- Input Shaft and Gears (Manual Transmission)162
- Filter162
- Transmission Case163
- Gear Shift Fork164
- Starter Motor (Suzuki 970)165
- Alternator (Suzuki 970)166
- Distributor (Suzuki 970)167
- Mechanical Pto168
- Torque Specifications170
- Hex Head Cap Screws170
- U.S. Standard Hardware170
- Metric Standard Hardware170
- Wiring Diagram172
Reservoir173
Automatic Transmission174
- Wiring Schematic176
- With Automatic Transmission178

Cushman 898627 - Parts & Maintenance Manual

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