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Cushman 898628 - User Manual

Cushman 898628
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Parts & Maintenance Manual
Reservedels og Vedlighold elseshåndbog
Cushman Turf Truckster
84043 – Perkins 403-dieselmotor, manuel transmission
84044 – Perkins 403-dieselmotor, manuel transmission, EC
898627 – Suzuki K6-gasmotor, manuel transmission
898628 – Suzuki K6-gasmotor, automatisk transmission
4140039-DK

Table of Contents

Other manuals for Cushman 898628

Preview: Parts & Maintenance Manual
Parts & Maintenance Manual189 pages

Questions and Answers

  • V
    vjohnsonAug 9, 2025
    Why Cushman Lawn and Garden Equipment engine will not start?
    • B
      Brandon GutierrezAug 9, 2025
      If your Cushman Lawn and Garden Equipment engine won't start, several factors could be at play. It could be due to the clutch pedal not being depressed—ensure you follow the correct start-up procedure. Alternatively, the battery might be low on charge or defective; inspect its condition and connections. A third possibility is an empty or dirty fuel tank, or a closed fuel shut-off valve; in this case, fill the tank with fresh fuel, change the fuel filter, bleed the fuel lines, and open the fuel shut-off valve. Lastly, a blown fuse could be the culprit, so check and replace the fuse if necessary.
  • K
    Kelly ElliottAug 15, 2025
    What to do if Cushman Lawn and Garden Equipment engine is overheating?
    • J
      Julie BuchananAug 15, 2025
      If your Cushman Lawn and Garden Equipment engine is overheating, start by inspecting and adding coolant if the level is low. Next, check for any restrictions in the air intake and clean it if necessary. Also, examine the water pump belt to see if it's broken or loose, and tighten or replace it as needed. Finally, consider whether the engine is overloaded and reduce your forward speed accordingly.
  • J
    Jocelyn WilsonAug 23, 2025
    Why Cushman Lawn and Garden Equipment engine is hard to start?
    • E
      Erin YoungAug 23, 2025
      If your Cushman Lawn and Garden Equipment engine is hard to start or runs poorly, the fuel level might be low, or the fuel or fuel filter could be dirty. Try filling the tank with fresh fuel, changing the fuel filter and bleeding the fuel lines. Another cause may be a dirty air cleaner; inspect and replace the air filter if needed. For issues related to the injectors or fuel pump, consult the engine manual. If the problem persists, it may be a general engine issue, and you should consult the engine manual.
  • W
    whesterAug 30, 2025
    What to do if Cushman Lawn and Garden Equipment vehicle does not react to throttle pedal?
    • M
      Melissa TranAug 30, 2025
      If your Cushman Lawn and Garden Equipment vehicle isn't responding to the throttle pedal, first check if the parking brake is engaged and disengage it. Next, ensure the transmission is not in Neutral by depressing the brake and clutch pedals. If the clutch pedal is depressed, shift to the proper gear for the desired ground speed, release the brake pedal, and slowly release the clutch while pressing the throttle pedal.

Summary

How To Use This Manual

Abbreviations

N/S - Not serviced separately, AR - Variable quantity or measurement.

Indented Items

Bulleted items indicate component parts included as part of an assembly or component.

1 SAFETY

1.1 OPERATING SAFETY

Guidelines for safe operation of the equipment, including awareness and proper use of controls.

1.2 IMPORTANT SAFETY NOTES

Alerts about potential hazards (DANGER, WARNING, CAUTION) and unsafe practices.

3 VEHICLE IDENTIFICATION NUMBERS

3.1 VEHICLE IDENTIFICATION NUMBER

Location and recording of the VIN, Model Number, Date Code, and Serial Number.

3.2 ENGINE IDENTIFICATION NUMBERS

Location of engine serial numbers for Perkins and Suzuki engines.

4 SPECIFICATIONS

4.1 PRODUCT IDENTIFICATION

Lists model numbers (84043, 84044, 898627, 898628) and their basic configurations.

4.2 ENGINE

Details specifications for Diesel (Perkins) and Gas (Suzuki) engines, including power, displacement, and fluids.

4.3 VEHICLE

Specifies vehicle tire sizes, tire pressure, battery type, brakes, and steering.

4 SPECIFICATIONS

4.4 GEAR RATIOS

Provides gear ratios for manual and automatic transmissions for both diesel and gas engines.

4.5 WEIGHTS AND DIMENSIONS

Lists the physical dimensions and weights of the vehicle models.

5 ADJUSTMENTS

5.1 GENERAL

General guidelines for performing adjustments and maintenance, emphasizing safety and qualified technicians.

5.2 ENGINE ACCESS

Procedure for accessing the engine by tilting or removing the engine cover, with safety warnings.

5 ADJUSTMENTS

5.3 FRONT COWL ACCESS

Procedure for opening the front cowl to access panels, fuse panel, horn, and master cylinder.

5.4 ACCESS PANELS

Identifies and describes access panels under the front cowl and floorboard for various components.

5 ADJUSTMENTS

5.5 DIESEL ENGINE ALTERNATOR BELT

Instructions for inspecting and adjusting the diesel engine alternator belt tension.

5.6 DIESEL ENGINE HYDRAULIC PUMP BELT

Instructions for inspecting and adjusting the diesel engine hydraulic pump belt tension.

5 ADJUSTMENTS

5.8 GAS ENGINE HYDRAULIC PUMP BELT

Instructions for inspecting and adjusting the gas engine hydraulic pump belt tension.

5.9 PARKING BRAKE CABLE

Procedure for adjusting the parking brake cable to ensure proper engagement angle.

5 ADJUSTMENTS

5.10 TORQUE SPECIFICATION

Charts providing torque values for American National Standard and Metric fasteners.

6 MAINTENANCE

6.1 GENERAL

General maintenance procedures, including safety, cleaning, and parts catalog usage.

6.2 ENGINE

Important notes on engine maintenance, break-in, and referencing the separate engine manual.

6 MAINTENANCE

6.3 ENGINE OIL

Procedures for checking and changing engine oil and oil filters for diesel and gas engines.

6 MAINTENANCE

6.4 POWER STEERING RESERVOIR

Procedure for checking and maintaining the power steering fluid level.

6.6 ENGINE OVERHEAT PROCEDURE

Steps to take if the engine overheats, including checks and immediate actions.

6 MAINTENANCE

6.7 COOLING SYSTEM

Detailed instructions for checking coolant level, draining/refilling the system, and cleaning radiator fins.

6 MAINTENANCE

6.8 AIR FILTER

Procedure for servicing the air filter element, emphasizing minimal removal to prevent dust ingress.

6.9 JUMP STARTING

Step-by-step guide for safely jump-starting the vehicle's battery using jumper cables.

6 MAINTENANCE

6.10 BATTERY

Procedures for battery maintenance, terminal tightening, cleaning, and polarity verification.

6.11 CHARGING BATTERY

Guidelines for safely charging the vehicle's battery, including precautions for fast chargers.

6 MAINTENANCE

6.12 HYDRAULIC HOSES

Important safety and maintenance considerations for hydraulic hoses, including inspection and routing.

6.13 HYDRAULIC RESERVOIR AND FILTER

Procedure for checking hydraulic fluid level and replacing the hydraulic oil filter.

6 MAINTENANCE

6.14 FUEL

Safe handling and recommended types of fuel for diesel and gas engines, including tank capacity.

6.16 TIRE PRESSURE

Recommendations for maintaining proper tire inflation for longevity and load capacity.

6 MAINTENANCE

6.17 TIRE REMOVAL AND INSTALLATION

Step-by-step instructions for removing and installing tires, including safety precautions.

6.18 RAISING THE VEHICLE

Guidelines and safety procedures for lifting the vehicle using jacks or hoists.

6 MAINTENANCE

6.19 TOWING THE VEHICLE

Safety guidelines and procedures for towing the vehicle, including speed limits and attachments.

6 MAINTENANCE

6.21 HYDRAULIC BRAKES

Description of the hydraulic brake system and procedures for bleeding the brakes.

6 MAINTENANCE

6.22 DIFFERENTIAL FLUID

Procedures for checking and changing the differential fluid.

6.23 DIESEL ENGINE MANUAL TRANSMISSION

Procedures for checking and changing the transmission fluid for diesel manual transmissions.

6 MAINTENANCE

6.24 GAS ENGINE MANUAL TRANSMISSION

Procedures for checking and changing the transmission fluid for gas manual transmissions.

6.25 GAS ENGINE AUTOMATIC TRANSMISSION

Procedures for checking and changing the transmission fluid for gas automatic transmissions.

6 MAINTENANCE

6.26 ELECTRICAL SYSTEM

General precautions for reducing electrical problems and locating fuses.

6.27 DASH PANEL

Information on dash panel components, maintenance, and bulb replacement.

6 MAINTENANCE

6.28 HEADLIGHT REPLACEMENT

Procedure for replacing the headlight unit, including removal and installation steps.

6.29 TAIL LIGHT REPLACEMENT

Procedure for replacing the tail light bulb, lens, or the entire assembly.

6 MAINTENANCE

6.30 EFI DIAGNOSTIC CHECK

Instructions for performing EFI diagnostic checks on Suzuki gas engines using a diagnostic jumper.

6 MAINTENANCE

6.31 CARE AND CLEANING

Guidelines for washing, cleaning, and maintaining the vehicle's appearance and components.

6.32 STORAGE

Procedures for preparing the vehicle for storage, including battery and fuel system maintenance.

7 TROUBLESHOOTING

7.1 GENERAL

A chart listing basic problems, possible causes, and recommended actions for start-up and operation issues.

8 MAINTENANCE & LUBRICATION CHARTS

8.1 GENERAL

General lubrication guidelines, including cleaning fittings and using appropriate grease/oil.

8.2 LUBRICATION CHART

Diagram and list identifying lubrication points (A, B, C, D) on the vehicle.

8 MAINTENANCE & LUBRICATION CHARTS

8.3 MAINTENANCE CHARTS

Recommended service and lubrication intervals for various vehicle components, cross-referenced to sections.

Cushman 898628 Specifications

General IconGeneral
BrandCushman
Model898628
CategoryTrucks
LanguageEnglish

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