Cushman 898673 User Manual

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SUZUKI 970 LIQUID COOLED GASOLINE ENGINE

MODEL: 898671

PERKINS LIQUID COOLED DIESEL ENGINE

MODEL: 898673

EC MODEL: 898695

4120402

SUZUKI K6A LIQUID COOLED GAS OLINE EN GINE MT

MODEL: 898627

SUZUKI K6A LIQUID COOLED GAS OLINE EN GINE AT

MODEL: 898628

Table of Contents

Modifications and Accessories2
Specification Information3
Standards and Publications3
Operation Control Symbols and DECALS4
Cooling System4
- Table of Contents5
- Service and Maintenance Index5
- Vehicle Identification Numbers8
- Nameplate / Identification Decal8
- Serial Number and Model Number8
- Engine Identification Numbers8
- Perkins Diesel Engine Serial Number9
- Suzuki K6A Engine Serial Number9
- Suzuki 970 Engine Serial Number9
- Specifications10
- Capacities10
- Lubrication Recommendations10
- Engine Specifications11
- Controls12
- GAUGES, WARNING LIGHTS and CONTROLS12
- Oil Pressure Warning Light12
- Brake Fluid Level Warning Light12
- Light Switch13
Horn Button13
Ignition Switch13
- Clutch Pedal14
- Foot Control Pedals14
- Parking Brake Lever14
- Choke14
- Foot Throttle (Accelerator) Pedal15
- Service Brake Pedal15
- Manual Transmission15
Gear Selector15
- Engine Maintenance16
- Engine Break in16
- Access to Engine16
- Pre-Starting Checklist17
- Engine Oil Level17
- Engine Cover Latch17
- Engine Cover Retaining Tab17
- Dipstick Location, Perkins Diesel Engine18
- Engine Oil Capacity18
- Oil Level Reading18
- Water Temperature Gauge and Overheat Warning Buzzer19
- Dipstick Location, K6A Suzuki Engine19
- Dipstick Location, 970Cc Suzuki Engine19
- Water Temperature Gauge19
- Radiator Coolant Level20
- Adding Anti-Freeze to the Cooling System21
- Cooling System Capacity21
- Intake Screen (Right Side of Vehicle)21
- Fuel Level22
Gasoline Containing Alcohol22
- Starting the Engine23
- Power Steering23
- Tire Pressure23
- Automatic Transmission24
- Purging the Diesel Fuel System26
- Purging Fuel System Using a Jumper Wire26
- Purging Fuel System Without the Use of a Jumper Wire27
- Connect Jumper Wire to Alternator & Solenoid27
- Terminal Locations27
- Bleeder Port Location27
- Battery28
- Jump Starting with a Booster Battery28
- Voltmeter (Battery Charging System)28
- Battery Location for Turf Vehicles28
Towing the Vehicle29
- Automatic Transmission30
Jacks, Jacking Locations and Using a Hoist30
- Checking and Installing the Element33
- Air Cleaner Assembly33
Air Cleaner Element33
- Access Panels under Front Cowl34
- Access Panel on Floorboard34
Access Panels34
Front Cowl Access34
Lubrication Chart35
- Fuse Block Located under Front Cowl36
- Fuse Box Panel36
- Bulbs, Fuses and Flasher36
- Fuses36
Maintenance Guide37
- Brakes39
- Service Brakes39
- Brake Fluid Reservoir Located under Front Cowl39
- Brake Fluid Level Indicator Light39
- Park Brake Adjustment40
- Park Brake Lever Location40
- Park Brake Adjustment Nut40
Park Brake40
- Bulb Replacement, Taillight41
- Dash Panel Bulb Removal41
- Bulb Replacement, Dash Panel41
Headlight Replacement41
- Differential42
- Governor Fill Plug (Suzuki Engines Only)42
- Differential Filler and Level Check Plug42
Governor Oil Level42
- Drive Transmission43
- Manual Transmission (Suzuki 970 & Perkins Diesel Engines)43
- Transmission Drain Plug (Suzuki K6A Engine)43
- Transmission Filler Plug (Suzuki K6A Engine)43
- Accessories, P.t.o. & Hydraulic Attachments and 5Th WHEEL IMPLEMENTS44
- Towing a Trailer45
- Trailer Hitch45
Dash Panel Dipswitch Settings45
- Hydraulic Lift Control Handle46
- Power Hydraulic Lift System46
- Two-Speed Differential Control Handle46
- Equipment46
- Remote Hydraulics Control Handle47
- Remote Hydraulics Closed Loop Shown47
- Governor Control and Hand Throttle48
- Power Take off (Mechanical P.T.O.)48
- P.T.O. Control Handle Location48
- For Use When the Vehicle Is Stationary49
- For Use While Vehicle Is Moving49
- P.T.O. Shaft Location49
- Power Take off (Hydraulic P.T.O.)50
- Moving Live Hydraulic Hose for Hydraulic P.T.O.50
- Ground Speed Charts52
Hydraulic Reservoir53
- Engine Cover54
- BODY, HOOD and HEADLIGHTS56
- Frame58
- Exhaust System (Suzuki K6A)60
- California Exhaust System61
- Exhaust System (Suzuki 970)62
- Exhaust System (Diesel)63
- AIR CLEANER, BRACKET and FILTER64
- Hydraulic Brake Lines66
- FUEL SYSTEM (SUZUKI K6A and 970)68
- Fuel System (Diesel)70
- Park Brake Lever and Cable72
- FOOT THROTTLE and LINKAGE73
- STEERING WHEEL, STEERING SHAFT, CONNECTING HOSES, POWER STEERING PUMP and STEERING GEAR74
- FRONT SUSPENSION (LEFT SIDE) and TIE RODS76
- FRONT SUSPENSION (RIGHT SIDE) TIE RODS and SKID PLATE78
- Wheel Size Measurement80
- Front and Rear Tires for Turf Models80
- Clutch Pedal and Cable81
- Clutch Linkage (Diesel)82
- Shifter and Shifter Linkage83
- Rear Spring, Shackles, U-Bolts and Rear Shock Absorbers85
- Hydraulic Control Valve System86
Hydraulic Lift System87
- Hydraulic Control Valve88
- Hydraulic Filter and Reservoir89
- Hand Controls, Governor and Throttle (Gasoline)90
- Hand Controls, Governor and Throttle (Diesel)91
- Governor and Throttle Linkage92
- Carburetor (Suzuki 970)92
- Engine and Main Wire Harness93
- Electrical Components and Wiring Harnesses94
- Radiator and Cooling System96
- Alternator, Engine Belts, Pulleys and Brackets98
- Governor101
- Drive Shaft, Clutch and Transmission Shifter Linkage102
- Engine and Transmission Mounts104
- Decals (Turf Models)106
- Camshaft and Components (Suzuki K6A)107
- Cam Chain (Suzuki K6A)109
- Carburetor and Intake Manifold111
- Breather Hose113
- Carburetor114
- Oil Pump (Suzuki K6A)115
- Gear Shift Fork (Manual Transmission) (Suzuki K6A)117
- Transmission (Manual) (Suzuki K6A)119
- Clutch and Driveshaft (Suzuki K6A)120
- Automatic Transmission (Suzuki K6A)122
- Automatic Transmission Pan, Dipstick and Gaskets123
- Transmission Tubes, Oil Pump, Solenoids and Shift Switch124
- Camshaft & Components125
- Timing Belt & Timing Cover126
- Carburetor & Intake Manifold127
- Pcv Valve, Emissions & Exhaust Manifold128
- Oil Pump and Water Pump129
- Transmission Input Shaft and Clutch Assembly130
- Transmission Planetary Gears131
- Output Shaft132
- Parking Brake133
- Brake Band134
- Transmission Valve135
- Starter137
- Distributor (Suzuki K6A)138
- Water Pump (Suzuki K6A)139
- Water Hose (Suzuki K6A)140
- Exhaust Manifold (Suzuki K6A)141
- Fuel Pump (Suzuki K6A)142
- Delivery Pipe (Suzuki K6A)143
- Generator (Suzuki K6A)145
- Engine Gaskets (Suzuki K6A)148
- Cylinder Head and Components (Suzuki K6A)150
- Cylinder Block and Components (Suzuki K6A)152
- Oil Pan and Dipstick (Suzuki K6A)154
- Crankshaft, Flywheel and Pistons (Suzuki K6A)156
- Engine Gaskets (Suzuki 970)158
- Cylinder Head and Components (Suzuki 970)159
- Cylinder Block, Oil Pan and Gasket160
- Crankshaft, Flywheel and Pistons (Suzuki 970)161
- Input Shaft and Gears (Manual Transmission)162
- Filter162
- Transmission Case163
- Gear Shift Fork164
- Starter Motor (Suzuki 970)165
- Alternator (Suzuki 970)166
- Distributor (Suzuki 970)167
- Mechanical Pto168
- Torque Specifications170
- Hex Head Cap Screws170
- U.S. Standard Hardware170
- Metric Standard Hardware170
- Wiring Diagram172
Reservoir173
Automatic Transmission174
- Wiring Schematic176
- With Automatic Transmission178

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Cushman 898673 Specifications

General

Brand	Cushman
Model	898673
Category	Trucks
Language	English

Summary

Vehicle Identification Numbers

Engine Identification Numbers

Details on identifying the specific engine installed on the vehicle.

Specifications

Engine Specifications

Technical data for Suzuki K6A, Suzuki 970, and Perkins engines.

Lubrication Recommendations

Recommended fluids and lubricants for various vehicle systems.

Controls

Ignition Switch and Lighting

Operation of ignition, horn, and headlight switches.

Foot Control Pedals

Details on the clutch, accelerator, and brake pedals.

Gear Selector and Park Brake

Operation of gear selection and parking brake.

Service & Maintenance

Engine Care and Break-in

Engine cleaning, break-in, and access procedures.

Pre-Starting and Fluid Checks

Daily checks, engine oil, coolant, and fuel level procedures.

Starting and Battery Procedures

Starting the engine and battery maintenance/jump starting.

Tire Pressure and Towing

Tire inflation and vehicle towing guidelines.

Operating Remote Hydraulics

Hydraulic System Controls

Operation of PTO, lift system, and hydraulic controls.

Governor and Throttle Operation

Adjusting engine speed for PTO and ground speed.

Mechanical PTO Operation

Mechanical PTO Details

Operation of the PTO for Suzuki 970 and Perkins Diesel.

Wiring Diagrams

Suzuki K6A Wiring

Electrical system schematic for the K6A model.

Suzuki 970 Wiring

Electrical system schematic for the 970 model.

Diesel Wiring

Electrical system schematic for the Diesel model.

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Preview: Cushman 898627