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Daewoo BC30S-2 - Power Transfer Group Adjustments

Daewoo BC30S-2
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Power Train Specifications
Power Transfer Group
(1) Torque for bolts (1) that hold ring gear to
differential case assembly ................70 L 15 N¥m
(50 L 11 lb¥ft)
(2) Adjust differential bearings with locknut (2) to a
rolling torque of ...........................2.12 to 2.97 N¥m
(19 to 27 lb¥in)
(3) Amount of free play (backlash) between bevel
gear and pinion (3) ......................0.15 to 0.20 mm
(.006 to .008 in.)
(4) Tighten nut (4) to 180 L 25 N¥m (135 L 18 lb.ft.).
Install shims (6) as needed to obtain rolling torque
of 0.85 to 1.70 N¥m (7.5 to 15.0 lb¥in) at the
pinion without the differential case assembly.
(5) Apply LOCTITE NO.609 Sealant to outside
diameter of cap (5) prior to assembly.
(6) Install shims (7) as needed. See Power Transfer
Group Adjustments in Testing and Adjusting.
(8) Apply Loctite No. 242 to six bolts (10).
(9) Apply 6V1541 Primer and Loctite No. 17430 to
cover (9) and housing assembly (8) prior to
assembly.
(10) Torque for differential bearing cap bolts (11).
............................220 L 25 N¥m (160 L 18 lb¥ft)
NOTE: The marks on the bearing caps and gear
carrier must be in correct alignment.
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