Daihen OTC RT3500H User Manual

Welding Torch for Robot
Coaxial Power Cable for Robot
<Shock sensor built-in type>
RT3500S /H /L
RT5000S /H /L
RTW5000S /H /L
RZ3500S /H /L
Thoroughly read this
instruction manual to
operate the units correctly.
• Installation, maintenance, and repair of this
welding torch shall be made by qualified
persons or persons who fully understand
welding machines to secure the safety.
• To secure the safety, operation of this welding
torch shall be made by persons who have
knowledge and technical skill to fully
understand the contents of this manual and
handle the machine.
• Regarding safety education, utilize courses
and classes held by head/branch offices of
the Welding Society /Association and the
related societies/associations, and qualifying
examinations for welding experts/consultant
engineers.
• After thoroughly reading this manual, be sure
to retain it with the warranty in the place
where the persons concerned can read any
time. Read it again as occasion demands.
• If incomprehensible, contact our offices. For
servicing, contact our local distributor or sales
representatives in your country.
Our addresses and telephone numbers are
listed in the back cover of this Instruction
Manual.
Contents
①NOTES ON SAFETY .......................... S1
②IMPORTANT SAFEGUARDS ............. S2
③NOTES ON USE..................................... S7
1. Specifications ............................................1
2. Checking the Contents.............................6
3.
Installing and Adjusting Procedure of Welding Torch ......8
3.1 Mounting of Welding Torch on AII-V6 type
Manipulator.................................................................... 8
3.2 Mounting of Welding Torch on AII-B4 Type
Manipulator ............................................................... 14
3.3 Connecting the Water-cooled Torch
(RTW5000S/RTW5000H/RTW5000L).................. 19
3.4 Connecting the Hose to AII-B4 ...................... 21
3.5 Handling Instructions for RT series Torch ............ 22
3.6 Handling Instructions for RZ series Torch ............ 23
4. Coaxial Power Cable for Robot ........... 25
4.1 Type of Coaxial Power Cables ............................... 25
4.2 When Using the DL Welding Power Supply......... 26
4.3 Connecting the Coaxial Power Cable ................... 28
4.4 Cutting the Liner........................................................ 29
4.5 Liner Crump Function .............................................. 30
5. Setting the Robot Controller................. 31
5.1 Checking the Tool Parameter ................................. 31
5.2 Checking the Shock Sensor Operation ................ 33
6. Troubleshooting ..................................... 34
7.
Replacement Parts for Various Wire Diameters ..... 35
7.1 Replacement Parts for Various Wire Diameters
of Torch ........................................................................ 35
7.2 Replacement Parts for Various Wire Diameters
of Coaxial Power Cable ............................................ 38
8. Parts List ................................................. 39
Instruction Manual
= Safety and Operation = Instruction Manual No.
1L10603-E-2
For CO
2
/MAG

Daihen OTC RT3500H Specifications

General

Brand	Daihen
Model	OTC RT3500H
Category	Welding Accessories
Language	English

Summary

1. Notes on Safety

2. Important Safeguard

2.2 Prevent Electric Shock

Instructions to prevent electric shock hazards during operation.

2.3 Personal Protective Equipment

Protective measures for personnel against arc rays, spatters, slag, and noise.

2.4 Fumes and Gas Protection

Protective measures against welding fumes and gases for personnel.

2.5 Fire and Explosion Prevention

Preventing hazards from heated workpieces, spatters, slag, and arc sparks.

3. Notes on Use

3.1 Duty Cycle

Guidelines and precautions for operating the welding torch within its specified duty cycle.

3.2 Inching Operation

Safe procedures for wire feeding and inching operations.

3.3 Replacement of Parts

Cautions and procedures for replacing torch components.

3.6 Shock Sensor

Information about the shock sensor's function and handling.

1. Specifications

2. Checking the Contents

3. Installing and Adjusting Procedure of Welding Torch

3.1 Mounting of Welding Torch on All-V6 Type Manipulator

Procedure for mounting the welding torch and shock sensor on an All-V6 manipulator.

3.2 Mounting of Welding Torch on All-B4 Type Manipulator

Procedure for mounting the welding torch and shock sensor on an All-B4 manipulator.

3.3 Connecting the Liquid-cooled Torch

Connecting liquid-cooled torches to V6 and B4 manipulators.

3.4 Connecting the Hose to All-B4

Connecting hoses and cables to the All-B4 manipulator.

3.5 Handling Instructions for RT Series Torch

Proper handling procedures for RT series welding torches.

3.6 Handling Instructions for RZ Series Torch

Proper handling procedures for RZ series welding torches.

4. Coaxial Power Cable for Robot

4.1 Type of Coaxial Power Cables

Table listing coaxial power cable types and their applicable manipulators.

4.2 When Using the DL Welding Power Supply

Requirements and procedures for using DL welding power supply with manipulators.

4.3 Connection of Coaxial Power Cable

Procedures for connecting coaxial power cables to manipulators.

4.4 Cutting the Liner

4.5 Liner Clamp Function

Function and operation of the liner clamp for wire feeding stability.

5. Setting the Robot Controller

5.1 Checking the Tool Parameter

Specifying welding torch tool parameters for robot controller setup.

5.2 Checking the Shock Sensor Operation

Procedures for verifying shock sensor functionality and error monitoring.

6. Troubleshooting

7. Replacement Parts for Various Wire Diameters

7.1 Replacement Parts for Various Wire Diameters of Torch

List of torch parts, categorized by wire diameter and torch model.

7.2 Replacement Parts for Various Wire Diameters of Coaxial Power Cable

List of coaxial power cable parts by wire diameter.

8. Parts List