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Daihen OTC Welbee Inverter W400 User Manual

Daihen OTC Welbee Inverter W400
158 pages
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Ensure to read this
instruction manual
thoroughly for safe and
proper use of the product.
August, 2016
Manual No. : P30205-1
Model: WB-W400
Welbee Inverter W400
OWNER'S MANUAL
AC/DC Pulsed MIG
Welding Power Source
DAIHEN Corporation

Table of Contents

Questions and Answers:

Daihen OTC Welbee Inverter W400 Specifications

General IconGeneral
Input Power Supply3-phase
Output Current400A
Rated Output Voltage36 V
Duty Cycle60%
Cooling MethodForced air cooling
Protection ClassIP21S
Welding ProcessesMIG/MAG, TIG, MMA
Output Current Range400A

Summary

Chapter 1 Safety Information

1.1 Warning Symbols

Explains safety warning symbols and signs used in the manual to ensure proper operation and prevent hazards.

1.2 Safety Precaution

Details safety precautions regarding the operation of the welding power source.

1.3 Principal Safety Standards

Lists principal safety standards and regulations relevant to arc welding equipment.

Chapter 2 Product Specification and Configuration

2.1 Specifications

Provides detailed specifications and external dimensions of the welding power source.

2.2 Product Configuration

Explains the standard and optional composition of the welding power source and required parts.

2.3 Part Names

Identifies and explains the names of the various parts on the front and rear panels of the welding power source.

Chapter 3 Transportation and Installation

3.1 Required Equipment

Details necessary power supply equipment and safety equipment for installing the welding power source.

3.2 Installation Environment

Explains the recommended installation environment for the welding power source.

3.3 Transportation Procedure

Describes the procedures for safely transporting the welding power source.

Chapter 4 Connection

4.1 Precautions for Connection Procedure and Grounding

Provides crucial precautions for connection procedures and grounding to prevent injury or fire.

4.2 Connecting the Welding Power Source

Explains the step-by-step procedure for connecting the welding power source components.

4.3 Grounding and Connection of Input Power Supply

Details the procedures for performing grounding work and connecting the input power supply.

4.4 Confirmation of Connection

Outlines the checks required after completing all connections for safety and proper function.

4.5 Connection of External Equipment

Explains how to connect external equipment like robots and automatic machines.

4.6 Wiring of Voltage Detection Cable at Base Metal Side

Provides guidance on wiring the voltage detection cable at the base metal side.

Chapter 5 Welding Operation

5.1 Precautions at Welding Operation

Details safety precautions for welding operations, including ventilation and protective equipment.

5.2 Check before Welding

Lists check parameters and countermeasures before commencing welding.

5.3 Power ON and Gas Supply

Explains the procedures for supplying power and shielding gas to the welding unit.

5.4 Wire Inching

Describes the wire inching operation, also known as feeding operation of the wire.

5.5 Check and Setting of Welding Condition

Explains how to check and set welding conditions, and prevent erroneous operation.

5.6 Performing Welding Operation

Details the procedures from starting to completing the welding operation.

Chapter 6 Welding Condition

6.1 List of Welding Conditions

Explains the parameters and functions that can be set in the welding power source.

6.2 Function on Operation Panel

Explains the functions of displays and keys arranged on the operation panel.

6.3 Welding Conditions

Explains basic welding conditions and useful functions for welding operation.

6.4 Preparing Welding Conditions

Details the process of setting basic welding conditions.

6.5 Memory Function of Welding Conditions

Explains how to register and read out welding conditions from memory.

6.6 Setting Welding Conditions

Provides instructions on how to set welding modes and parameters.

6.7 Setting Internal Functions

Explains how to customize internal functions for convenient use of the welding power source.

Chapter 7 Administrator Functions

7.1 Protection of Welding Conditions

Explains the password function to protect welding conditions and prevent accidental changes.

7.2 Welding Result Control Function

Enables management of welding results, including parameters like welding points and wire consumption.

7.3 Data Backup (Utilization of data)

Explains how to back up and import data such as welding conditions via USB.

7.4 Initializing Welding Conditions and Internal Functions

Describes how to reset welding conditions and internal functions to their default settings.

7.5 Checking Software Version

Explains how to check the software version installed in the welding power source.

Chapter 8 Maintenance and Inspection

8.1 Precautions for Maintenance and Inspection

Provides essential precautions for performing maintenance and inspection safely.

8.2 Daily Inspection

Outlines the daily inspection items for the welding power source.

8.3 Periodical Inspection

Details the periodical inspection tasks to be performed every three to six months.

8.4 Periodical Replacement Parts

Identifies parts that require periodic replacement for optimal performance.

8.5 Insulation Resistance Measurement and Withstand Voltage Test

Covers insulation resistance measurement and withstand voltage testing procedures.

Chapter 9 Troubleshooting

9.1 Action in Case of Error

Explains how to cope with abnormalities indicated by LEDs and error codes on the operation panel.

9.2 Troubleshooting

Provides solutions for typical problems, their causes, and corrective actions.

Chapter 10 Reference Materials

10.1 Parts List

Contains a list of parts for the welding power source with their corresponding part numbers.

10.2 Reference Drawing

Includes the schematic diagram and parts layout drawing of the welding power source.

10.3 Materials for Setting Welding Conditions

Provides reference information and samples for setting welding conditions.

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