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Daihen Welbee WB-A350P User Manual

Daihen Welbee WB-A350P
150 pages
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Ensure to read this
instruction manual
thoroughly for safe and
proper use of the product.
October
, 2018
Manual No. : P30249-2
Model: WB-A350P
Welbee Inverter
A350P
OWNER'S MANUAL
TIG
Welding power source
DAIHEN Corporation

Table of Contents

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Daihen Welbee WB-A350P Specifications

General IconGeneral
Rated Output Current350A
Duty Cycle60% at 350A
Welding ProcessMIG/MAG, TIG, MMA
Input Frequency50/60 Hz
Efficiency85%
Protection ClassIP23
Output Current Range30A - 350A

Summary

Preliminaries

Forward

Thank you for your purchase and outlines manual contents.

Important Information

Use of the Product

Explains the intended purpose of the power supply unit.

Safe Use of the Product

Provides guidelines for safe operation and handling of the product.

Copyright

States that the manual is copyrighted and all rights are reserved.

Exporting the Product

Outlines conditions for exporting the product outside of the country.

Product Disposal

Provides instructions on how to properly dispose of the welding equipment.

Service and Support

Contacting Dealer for Service

Explains information needed when contacting the dealer for service.

Chapter 1 Safety Information

Warning Symbols

Explains the meaning of warning symbols used in the manual for safety.

Safety Precautions

Provides crucial safety precautions for operating the welding power source.

Electrical Safety Precautions

Covers precautions for power supply and preventing electric shock.

Respiratory Protection & Ventilation

Advises on ventilation and respiratory protection during welding.

Flammable Materials Safety

Outlines measures to prevent fire hazards.

Gas Cylinder & Regulator Safety

Provides safety guidelines for handling gas cylinders and regulators.

Plastic Parts Handling

Details how to handle and clean plastic parts to avoid damage.

Disassembly & Modification Warnings

Warns against unauthorized disassembly or modification of the unit.

Personal Protective Equipment (PPE)

Specifies necessary personal protective equipment for welding.

Rotating Parts Safety

Warns about hazards related to rotating parts like cooling fans.

High-Frequency Wave Precautions

Advises on potential electromagnetic interference from high-frequency waves.

Voltage Reducing Device Use

Specifies conditions where a voltage reducing device is required for safety.

Principal Safety Standards

Lists applicable safety standards and codes relevant to welding.

Chapter 2 Product Specification and Configuration

Specifications

Details the technical specifications of the welding power source.

External Dimensions

Provides the physical dimensions of the welding power source.

Rated Duty Cycle

Explains the rated duty cycle and its importance for the welding power source.

Product Configuration

Explains the standard and optional components of the welding power source.

Standard Composition

Lists the standard components included with the unit.

Supplied Accessories

Lists accessories that are included with the welding power source.

Unsupplied Accessories

Lists accessories that are not included but can be purchased separately.

Optional Accessories

Details optional accessories available for the welding power source.

Welding Torches

Lists different welding torches compatible with the unit.

Cables and Hoses

Provides specifications and types of extension cables and hoses.

TIG Filler

Describes the TIG filler unit and wire guide.

Tungsten Electrodes

Lists specifications for tungsten electrodes, categorized by type.

Dedicated Connector (Base Metal Side)

Details the dedicated connector for the base metal side connection.

Part Names

Identifies and labels the various parts of the welding power source.

Front Panel Parts

Identifies components on the front panel.

Rear Panel Parts

Identifies components on the rear panel.

Chapter 3 Transportation and Installation

Required Equipment

Lists the necessary equipment for installing the welding power source.

Welding Power Source Equipment

Specifies required power source equipment and protective devices.

Ventilation & Exhaust

Discusses ventilation and exhaust systems for installation.

Installation Environment

Specifies the required environmental conditions for installing the welding power source.

Environmental Requirements

Details specific environmental conditions for safe installation.

Electromagnetic Interference

Addresses potential electromagnetic interference during installation.

Transportation Procedure

Details the procedures for safely transporting the welding power source.

Lifting Lug Transportation

Provides steps for transporting the unit using a lifting lug.

Manual Cart Transportation

Outlines the procedure for manual transportation using carts.

Chapter 4 Connection

Connection & Grounding Precautions

Emphasizes safety precautions for connecting the equipment and grounding.

Connecting the Welding Power Source

Guides through the steps for connecting the welding power source.

Base Metal Cable Connection

Details how to connect the base metal side cable.

TIG Welding Torch Connection

Explains the procedure for connecting the TIG welding torch.

AC TIG Welding Connection Precautions

Provides specific connection precautions for AC TIG welding.

DC STICK Welding Torch Connection

Details the connection procedure for the DC STICK welding torch.

Shield Gas Connection

Guides on connecting the shield gas supply.

Water Hose & Cooling Device Connection

Explains how to connect the water hose for cooling.

Input Power Supply Grounding & Connection

Covers grounding procedures and input power connection.

Connection Confirmation

Details checks to confirm all connections are made correctly.

Voltage Reducing Device Connection

Explains how to install and connect a voltage reducing device.

Device Installation

Provides steps for installing the voltage reducing device.

Output Cable Connection

Guides on connecting the output cables for the voltage reducing device.

External Equipment Connection

Explains how to connect external equipment to the welding power source.

Wiring for External Equipment

Shows wiring diagrams for connecting external equipment.

External Terminal Connection

Details connecting terminals for external equipment.

Chapter 5 Welding Operation

Welding Operation Precautions

Provides safety precautions to be observed during welding operations.

Respiratory Protection & Ventilation

Advises on ventilation and respiratory protection during welding.

Personal Protective Equipment (PPE)

Details necessary personal protective equipment for welding.

Welding Place Precautions

Advises on selecting a suitable and safe location for welding.

High-Frequency Wave Precautions

Discusses precautions related to high-frequency wave interference.

Pre-Weld Checks

Lists checks to perform before starting a welding operation.

Power ON and Gas Supply

Explains the procedure for powering on the unit and supplying gas.

Welding Condition Check & Setting

Guides on checking and setting welding conditions.

Reading Welding Conditions

Explains how to read existing welding condition settings.

Erroneous Operation Prevention

Details how to prevent accidental changes to operation panel settings.

Performing Welding

Details the steps for performing the welding operation.

Starting Welding

Explains the procedure for initiating the welding process.

Operation During Welding

Explains how to adjust parameters and operate the unit during welding.

Welding End Operation

Describes the procedure for stopping the welding operation.

Chapter 6 Welding Condition

Welding Conditions List

Provides a comprehensive list of welding parameters and their settings.

Parameters (Welding Parameters)

Lists and describes available welding parameters.

Functions

Lists the available functions and their settings for the welding power source.

Internal Functions

Details internal functions that can be customized for specific operations.

Welding Conditions

Explains basic welding conditions and useful functions.

Basic Welding Conditions

Covers fundamental welding conditions to consider.

Useful Functions

Highlights useful functions for welding operations.

Preparing Welding Conditions

Outlines the process for preparing welding conditions.

Welding Condition Memory

Explains how to save and recall welding conditions.

Memory Registration

Explains how to save welding conditions to memory.

Setting Welding Conditions

Provides detailed instructions on setting various welding parameters.

Setting Welding Parameters

Details how to set individual welding parameters.

Welding Sequence

Describes the sequence of welding processes.

Parameter Setting

Details how to set individual welding parameters.

Start Setting (Touch/High-Frequency)

Explains how to initiate welding using touch or high-frequency start.

Crater Setting

Details settings for crater treatment at the end of welding.

Crater "OFF"

Explains Crater OFF mode.

Crater "ON" (No Initial Current)

Explains Crater ON mode without initial current.

Crater "ON" (With Initial Current)

Explains Crater ON mode with initial current.

CREATER-FILL ON (Repeat)

Details the repeat mode for crater filling.

Slope Setting

Describes how to set up-slope and down-slope parameters.

Arc Spot Time

Explains the setting for arc spot welding time.

Pulse Setting

Details how to configure pulse welding parameters.

AC TIG & AC-DC TIG Settings

Covers settings specific to AC TIG and AC-DC TIG welding modes.

Functions

Explains the functions of AC TIG and AC-DC TIG welding.

AC Waveform Setting

Explains how to set AC waveforms for TIG welding.

AC Frequency Setting

Details how to adjust AC frequency in TIG welding.

Cleaning Width Setting

Describes how to set cleaning width for AC TIG welding.

AC-DC Switchover Frequency Setting

Explains setting the switchover frequency for AC-DC TIG welding.

Current Adjustment with Torch Switch

Details how to adjust welding current using the torch switch.

Welding Setting Guide

Introduces a guide that helps automatically determine welding parameters.

Welding Setting Guide Settings

Details how to configure the welding setting guide.

Revising & Exiting Guide

Explains how to revise settings and exit the guide.

Internal Functions

Explains how to configure internal functions of the welding power source.

Setting Procedure

Explains the general procedure for setting internal functions.

Detailed Internal Function Info

Provides detailed explanations of each internal function.

F1: Fine-adjustment of starting current

Explains how to fine-tune the starting current.

F2: Sequence Change at Arc Spot

Details sequence changes for arc spot welding.

F3: Sequence Change at CRATER-FILL ON (Repeat)

Explains sequence changes for CRATER-FILL ON (repeat) mode.

F4: Auto/Manual Mode

Describes the auto/manual mode selection for external control.

F5: Maximum External Command Voltage

Explains setting the maximum external command voltage.

F6: Hazard Reducing Function

Details the hazard reducing function for safety in specific environments.

F7: Pulse Peak Ratio Adjustment

Explains how to adjust the pulse peak ratio.

F8: Welding Result Display Time

Describes how to set the display time for welding results.

F9: Analog Remote Control Scale

Details how to set the scale for the analog remote control.

F10: Analog Remote Control Upper Limit Settings

Explains setting upper limits for the analog remote control.

F11: Single-Click Current Adjust

Describes current adjustment via single-clicking.

F12: Double-Click Current Adjust

Details current adjustment via double-clicking.

F13: Current Adjustment Switchover (Pulse ON)

Explains switching current adjustment modes during pulse welding.

F14: AC Ratio

Details setting the AC ratio for AC-DC TIG mode.

F15: Cleaning Width Display Switchover

Describes switching the display for cleaning width.

F16: Pulse Waveform Adjustment

Explains adjustment of pulse waveform shapes.

F17: Memory Condition Interlocking (Filler Control)

Details interlocking memory conditions with filler control devices.

F19: Alarm Setting Switch

Explains how to set alarm behaviors.

F20: Low Input Voltage Detection

Details setting the low input voltage detection level.

F21: Cooling Fan Operation

Explains settings for the cooling fan operation.

F22: Operation Sound Switch

Describes how to enable or disable operation sounds.

F23: Sleep Mode Switching Time

Details setting the sleep mode activation time.

F25-F28: External Output Terminal Settings

Explains settings for external output terminals.

F29-F32: External Input Terminal Settings

Details settings for external input terminals.

F33: TIG Interval Function

Explains the TIG interval function for heat input control.

F34: Arc ON Time (TIG Interval)

Details setting the arc ON time for TIG interval function.

F35: Arc OFF Time (TIG Interval)

Explains setting the arc OFF time for TIG interval function.

F36: STICK Welding Torch Switch

Describes the torch switch function for STICK welding.

F37: AC STICK Characteristics Switchover

Explains switching characteristics for AC STICK welding.

F38: Drooping Characteristics Current Adjustment (AC STICK)

Details adjusting current change amount for AC STICK drooping characteristics.

F39/F40: Current Display Adjustment (Gain/Offset)

Explains adjusting current display gain and offset.

F41/F42: Voltage Display Adjustment (Gain/Offset)

Details adjusting voltage display gain and offset.

F43: CAN ID

Explains setting the CAN ID for PC monitoring.

F44: Reading Conditions with Remote Control

Describes reading welding conditions using a remote control.

F45-F47: Special Crater Sequence

Explains special crater sequences and timing settings.

F48: Setting Current Value Change (Initial/Crater)

Details changing current values for initial and crater settings.

F49: Setting Initial Current Value

Explains setting the initial current value.

F50: Setting Crater Current Value

Details setting the crater current value.

F52: Data Log Function Data Type

Explains data logging types.

F53: Data Log Sampling Speed

Describes data log sampling speed settings.

F61: Electrode Formation Fine Adjustment

Explains fine adjustment of electrode formation.

F62: Extended Cable Mode

Details settings for extended cable mode.

F77: Welding Result Control ID Numbers

Explains identification numbers for welding result control.

Analog Remote Control Operation (Optional)

Explains the functions and operation of the optional analog remote control.

Chapter 7 Administrator Functions

Welding Condition Protection

Covers password protection and erroneous operation prevention for welding conditions.

Setting/Changing Password

Provides step-by-step instructions for setting or changing the password.

Disable Erroneous Operation Prevention

Details how to disable the erroneous operation prevention function.

Welding Result Control Function

Explains functions for controlling and monitoring welding results.

Setting Welding Result Control

Details how to set up the welding result control function.

Welding Control Items Details

Provides detailed explanations of various welding control items.

Alarm Indication on Target Achievement

Explains alarm indications when welding targets are met.

Alarm Indication on WARNING

Details alarm indications during WARNING status.

Total Operating Time Control

Explains control over total operating time.

Data Backup (Data Utilization)

Covers data backup and utilization procedures.

Setting Welding Conditions/Internal Functions

Explains how to set welding conditions and internal functions for backup.

Simplified Data Log Function

Details the simplified data logging function.

Failure Log Function

Explains the failure log function for recording errors.

Welding Result Control Function

Details the welding result control function for data analysis.

Backup Operation

Provides steps for performing data backup operations.

Importing Backup Data

Explains how to import backup data.

Initialize Welding Conditions & Internal Functions

Guides on initializing welding conditions and internal functions to defaults.

Software Version Check

Explains how to check the installed software version.

Chapter 8 Maintenance and Inspection

Maintenance & Inspection Precautions

Outlines essential safety precautions before performing maintenance.

Daily Inspection

Details daily inspection procedures for the welding power source.

Periodical Inspection

Describes periodic inspection tasks and intervals.

Periodical Replacement Parts

Lists parts that require periodic replacement and their recommended intervals.

Insulation Resistance & Withstand Voltage Test

Explains insulation resistance and withstand voltage testing procedures.

Chapter 9 Troubleshooting

Action in Case of Error

Guides on how to respond to errors indicated by the unit.

Troubleshooting

Provides solutions for common problems and issues encountered with the unit.

Chapter 10 Reference Materials

Parts List

Lists all replaceable parts with their corresponding numbers and specifications.

Reference Drawings

Contains schematic and layout drawings for the welding power source.

Schematic Diagram

Shows the electrical schematic diagram of the welding power source.

Parts Layout Drawing

Illustrates the physical layout of components within the unit.

Welding Conditions Materials

Provides guidance on materials and settings for welding conditions.

Welding Condition Adjustment Guide

Offers guidance on adjusting welding conditions based on common problems.

Welding Condition Setting Samples

Presents sample welding condition settings for various applications.

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