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Daikin ComfortNet DX16TC Series User Manual

Daikin ComfortNet DX16TC Series
101 pages
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Service Instructions
ComfortNet™
DX16TC & DX18TC Condensing Units,
DZ16TC & DZ18TC Split System Heat Pumps
with R-410A Refrigerant
Blowers, Coils, & Accessories
This manual is to be used by qualied, professionally trained HVAC technicians only. Goodman
does not assume any responsibility for property damage or personal injury due to improper
service procedures or services performed by an unqualied person.
Copyright © 2015-2020 Daikin Manufacturing Company, L.P.
RSD6200007r21
March 2020

Table of Contents

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Daikin ComfortNet DX16TC Series Specifications

General IconGeneral
BrandDaikin
ModelComfortNet DX16TC Series
CategoryAir Conditioner
LanguageEnglish

Summary

Service Instructions

Important Information

Safe Refrigerant Handling

Guide to safe handling of refrigerants, emphasizing precautions and regulations.

Product Identification

Model Number Decoding Diagrams

Diagrams explaining model number structure for various unit types.

Product Identification Details

DX16TC & DX18TC Model Revisions

Lists specific models and revisions for DX16TC/DX18TC condensing units.

Product Identification Details

DZ16TC & DZ18TC Model Revisions

Lists specific models and revisions for DZ16TC/DZ18TC heat pumps.

Accessories

Condensing Unit Accessories

Lists available accessories for DX/DZ series condensing units.

Accessories

Expansion Valve Installation Guides

Diagrams illustrating the installation of expansion valves.

Accessories

FSK01A Freeze Thermostat Kit

Wiring diagram and installation instructions for the FSK01A freeze thermostat kit.

Accessories

Electric Heat Kit Applications for MBVC

Lists electric heat kit applications for MBVC units.

Accessories

DV**PTC14 Heat Kit Applications

Table showing heat kit compatibility for DV**PTC14 units.

Product Design

Condensing Unit Overview

Description of the condensing unit's operation and components.

Product Design

Capacity Control and Air Handlers

Explanation of capacity control and DVPTC air handler features.

System Operation

Cooling and Heating Cycles Explained

Explanation of the cooling and heating cycles, refrigerant flow, and thermostat control.

System Operation

Defrost Cycle Operation

Details the defrost cycle control for ComfortNet models, including timing and sensors.

System Operation

Refrigerant Flow Diagrams

Diagrams illustrating refrigerant flow during cooling and heating cycles.

Troubleshooting Chart

System Malfunction Analysis

Lists common symptoms, possible causes, and remedies for system problems.

Servicing

Servicing Procedures Overview

Navigational table of contents for servicing procedures.

Servicing

Basic Electrical Checks

Procedures for checking voltage supply and wiring integrity.

ComfortNet™ Thermostat System Overview

Overview of the ComfortNet system and its valid configurations.

Servicing

Airflow and Wiring Considerations

Explanation of airflow management and standard wiring for ComfortNet systems.

Servicing

Advanced Features and Diagnostics

Overview of advanced system features and diagnostics access.

Servicing

Network and Communications Troubleshooting

Troubleshooting steps for ComfortNet network and communication issues.

Servicing

7-Segment LED Diagnostic Codes

Table listing conditions indicated by the 7-segment LED display.

Servicing

Air Handler Diagnostic Codes (PCBJA101/PCBJA102)

Diagnostic codes for air handler control modules with LED indicators.

Servicing

Air Handler Diagnostic Codes (PCBJA104)

Diagnostic codes for air handler control modules with LED indicators.

Servicing

Checking Transformer and Control Circuit

Procedure to check the unit's transformer and control circuit.

Checking Time Delay Relay

Procedure to check the operation of time delay relays.

Checking UC Control Contactor/Relay Contacts

Procedure to check compressor contactor and relay contacts on the UC control.

Servicing

Checking High/Low Voltage to ECM Motor

Steps to check high and low voltage connections to the ECM motor.

Servicing

Copeland Comfort Alert™ Unitary (UC) Control Diagnostics

Diagnostics for the Copeland Comfort Alert system on the UC control.

Servicing

Unitary Diagnostic Codes: Abnormal Operation Symptoms

Lists symptoms and diagnostic codes for system abnormalities.

Servicing

Unitary Diagnostic Codes: 7-Segment LED Conditions

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Servicing

Unitary Diagnostic Codes: System Faults

Table of diagnostic codes for unitary controls, linked to LED displays.

Additional Notes for Unitary Controls

Important notes and operational details for unitary controls.

Servicing

Checking High Pressure Control

Procedure to test the high-pressure control switch.

Checking Low Pressure Control

Procedure to test the low-pressure control switch.

Checking High/Low Pressure Switch Voltage

Procedure to check voltage at high and low-pressure switches.

Checking Run Capacitor

Explanation of the run capacitor's function in a PSC motor.

Checking Capacitor Resistance

Method for checking capacitor resistance with a multimeter.

Servicing

Checking Capacitor Capacitance

Method for checking capacitor capacitance with a multimeter.

Checking Emerson Ultratech™ ECM Motors

Procedures for checking Emerson Ultratech ECM motors.

Servicing

Emerson UltraCheck-EZ™ Diagnostic Tool Usage

Instructions for using the UltraCheck-EZ tool to diagnose ECM motors.

Servicing

Low Voltage Control Circuit Checks

Checking low voltage control circuit voltages.

Motor Control/End Bell Inspection

Procedures for inspecting motor control and end bell components.

Servicing

ECM CFM Adjustments for DVPTC/MBVC

How to adjust CFM settings for DVPTC/MBVC using dipswitches.

Servicing

MBVC Airflow Settings Table

Table showing airflow settings for MBVC models based on dipswitch settings.

Servicing

Cooling Airflow Dipswitch Settings

Explanation of dipswitches for setting cooling airflow.

Airflow Adjust Dipswitch Settings

Explanation of dipswitches for adjusting airflow by +/-10%.

Ramping Profile Dipswitch Settings

Explanation of dipswitches for selecting comfort ramping profiles.

Dehumidification Dipswitch Setting

How to enable or disable dehumidification via dipswitch.

Electric Heater Airflow Dipswitch Settings

How to set airflow for electric heaters using dipswitches.

Servicing

Electric Heat Airflow Table

Table showing airflow settings for electric heat kits based on model and kW.

Servicing

READY DVPTC Airflow Tables

Airflow tables for READY DVPTC models.

Servicing

DVPTC Electric Heat Airflow Table

Dip switch settings and airflow for electric heat in DVPTC models.

Servicing

Checking Compressor Operation

Safety warnings and initial steps for checking the compressor.

Compressor Resistance Test

Procedure for testing compressor winding resistance.

Compressor Ground Test

Procedure for testing compressor windings for ground faults.

Servicing

Unloader Test Procedure

Procedure to test the unloader function of the compressor.

Compressor Operation Test

Steps to take if voltage, capacitor, overload, and motor tests fail to identify the cause.

Servicing

Checking Reversing Valve and Solenoid

Procedure to check the reversing valve and solenoid for proper operation.

Testing Defrost Control

Procedure to test defrost control sequencing for ComfortNet units.

Servicing

Testing Temperature Sensors (ComfortNet Ready Models)

Procedure to test outdoor air and coil temperature sensors.

DVPTC/MBVC Electronic Blower/Heater Control Description

Description of the DVPTC/MBVC electronic control and its features.

Servicing

ComfortNet™ System Communications Troubleshooting

Information on troubleshooting network communications.

Data Line Voltage and Bias Switch Troubleshooting

Troubleshooting data line voltages and bias switch settings for communication.

Servicing

Sequence of Operation: DVPTC/MBVC with DX Condenser & CTK0* Thermostat

Step-by-step operation sequence for cooling and heating modes.

Servicing

Cooling Operation Sequence

Detailed steps for cooling operation in a communicating system.

Heating Operation Sequence

Detailed steps for heating operation, including balance point.

Continuous Fan Operation Sequence

Operation sequence for continuous fan mode.

Heat Pump Operation Sequence

Operation sequence for heat pump systems.

Servicing

Defrost Operation Details

Explanation of the defrost cycle operation in heat pump heating.

Emergency Heat Operation Details

Explanation of emergency heat operation sequence.

Optional Electric Heater Information

Information on optional electric heaters, including wiring and installation.

Servicing

Checking Heater Limit Controls

Procedure to check heater limit controls for proper continuity.

Checking Heater Fuse Link

Procedure to check the heater fuse link for continuity.

Checking Heater Elements

Procedure to check electric heater elements for continuity.

Refrigeration Repair Practices

General practices and safety for refrigeration system repairs.

Servicing

Leak Testing Procedures

Procedure for leak testing the refrigeration system.

System Evacuation Procedures

Procedure for evacuating the refrigeration system to remove moisture and air.

Servicing

System Charging Procedures

Procedure for charging the system with the correct amount of refrigerant.

Expansion Valve System Charging Guidelines

Guidelines for charging units with TXV and capillary tube expansion devices.

Servicing

Expansion Valve Overfeeding Symptoms

Symptoms and causes of expansion valve overfeeding.

Expansion Valve Underfeeding Symptoms

Symptoms and causes of expansion valve underfeeding.

Checking Superheat

Procedure for checking and understanding superheat.

Servicing

Checking Subcooling

Procedure for checking subcooling and related charts.

Checking Expansion Valve Operation

Procedure to test the operation of the expansion valve.

Identifying Restricted Liquid Lines

Identifying and resolving restricted liquid line issues.

Addressing Refrigerant Overcharge

Identifying and resolving issues related to refrigerant overcharge.

Identifying and Removing Non-Condensables

Identifying and removing non-condensables from the system.

Servicing

Checking Compressor Efficiency

Procedure to check compressor efficiency by examining scroll flanks.

Servicing

R-410A Pressure vs. Temperature Chart

A chart showing R-410A pressure and temperature relationships.

Servicing

Required Liquid Line Temperature Chart

Table showing required liquid line temperatures based on pressure.

Servicing

Compressor Burnout Diagnosis and Cleanup

Steps to take when a compressor experiences burnout.

Refrigerant Piping Best Practices

Importance of proper refrigerant piping for system performance.

Aluminum Indoor Coil Cleaning Procedures

Methods for cleaning aluminum indoor evaporator coils.

Servicing

Measuring Air Handler External Static Pressure (Single Piece)

Procedure to measure external static pressure for single-piece air handlers.

Measuring Air Handler External Static Pressure (Two Piece)

Procedure to measure external static pressure for two-piece air handlers.

Wiring Diagrams

DV**PTC/MBVC Wiring Diagram

Wiring diagram for DVPTC/MBVC units with ComfortNet systems.

Wiring Diagrams

3-Phase Heat Kit Wiring Diagram

Wiring diagram for a 3-phase heat kit.

Wiring Diagrams

DX16TC Condensing Unit Wiring Diagram

Wiring diagram for the DX16TC condensing unit.

Wiring Diagrams

DX18TC Condensing Unit Wiring Diagram

Wiring diagram for the DX18TC condensing unit.

Wiring Diagrams

DZ18TC Condensing Unit Wiring Diagram

Wiring diagram for the DZ18TC condensing unit.

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