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Daikin DM AHU User Manual

Daikin DM AHU
21 pages
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MANUAL
INSTALLATION
OPERATION
MAINTENANCE
VER: O-AHU01-DEC20-15
The design and construction are subject to change without any notice for future improvement.
MODELS DM AHU
DS AHU
AHUR VRV AHU
Double Skin Modular Air Handling Unit
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Daikin DM AHU Specifications

General IconGeneral
ConstructionModular
CasingGalvanized steel
Coil OptionsChilled water, hot water, DX
Filter OptionsHEPA
Airflow Rate1, 000 - 60, 000 m³/h
Dimensions (HxWxD)Varies by model
WeightVaries by model

Summary

1. General

1.2 Warning Notes

Highlights important notes and warnings for safe and correct operation, disclaiming liability for unqualified personnel.

1.3 Occupational, Health and Safety Practices

Outlines safety practices for unit connection, start-up, repair, and maintenance, emphasizing qualified personnel.

2. Shipment

3. Handling / Rigging

4. Storage

5. Assembly and Installation

5.1 General

Guides installation following industrial practices, emphasizing indoor use and proper support when ceiling hung.

5.2 Foundation

Details requirements for adequate space around the unit for maintenance and proper installation height for condensate drainage.

5.3 Section Joint

Explains how to assemble units shipped in sections using pre-installed joint brackets for cabinets and base frames.

5.4 Vibration Isolator

Discusses vibration isolators, including spring and restrained types, and their installation.

5.4.1 Spring Vibration Isolator

Details the removal of temporary transport brackets and adjustment of spring isolators for proper leveling.

5.4.2 Restrained Vibration Isolator

Explains the application of restrained spring isolators and the insertion of U-shaped plates.

5.5 Arrangement (VRV AHU)

Describes the arrangement of control box and expansion valve kit for VRV AHU, referencing other manuals.

5.6 Coil Installation/ Pipe Connection

Covers the installation and connection procedures for unit coils, including general guidelines and specific types.

5.6.1 General

Emphasizes uniform airflow across the coil for performance and preventing moisture carry-over.

5.6.3 Winterizing Water Coils

Advises on preventing freeze-up in water coils by draining and using anti-freeze solutions.

5.6.4 Direct Expansion Coils

Covers expansion devices for DX coils, suction piping, thermostatic expansion valve, and pressure drop.

5.6.6 Drain Pan Trap

Specifies requirements for drain pipes and traps, emphasizing level installation for proper condensation drainage.

5.7 Electrical Installation

5.7.1 Motor Connection

Details electric supply, connection details, grounding, and protection for motors, including VFD control.

5.7.2 Motor Cabling

Specifies downward motor wiring from the terminal box to prevent condensation water entry and potential failure.

5.8 Drive Belt & Sheave

5.9 Accessory Items

5.9.1 Filter

Describes filter types and installation, instructing to insert according to the airflow arrow.

5.9.3 Variable Pitch Pulley

Details modification of pulley diameter by moving the adjustable flange and locking it securely.

5.9.6 Electric Heater

Covers power supply and electrical connection for electric heaters, noting the 240V, single-phase rating and safety interlock.

5.10. Ductwork

5.11 Assembly of Complete Knock Down Unit (CKD)

5.12 Component Removal and Replacement

5.12.2 Fan / Motor

Details the process for removing and replacing the fan/motor assembly, including drive belts and mounting.

5.12.3 Coil

Describes how to remove and replace coils, including disconnecting piping and handling stacked coils or DX coils.

6. Commissioning and Operation

6.1 Pre-run Check

Lists essential preparation steps before initial unit operation, including cleaning and securing components.

6.1.1 Preparation

Covers thorough cleaning, removal of transport brackets, securing fasteners, and sealing air leaks.

6.1.2 Fan / Motor

Details checks for fan rotation, belt tension, motor connections, voltage, and VFD settings.

6.2 Start-up Check

6.1.8 Electric Heater

Advises checking airflow through the heater and warns about potential damage from unbalanced voltage.

6.4 Fan Operating Limits

Specifies operating limits for forward curve and airfoil fans, including maximum RPM and kW for different sizes.

6.3 After first 48 hours of operation

7. Maintenance

7.1 Fan / Motor

Outlines checks for soiling, corrosion, damage, vibration, and securing of bolts and connections.

7.2 Drive Belt

7.3 Coil Section

7.4 Filter Section

7.5 Dampers

8. Trouble Shooting

7.6 Electric Heater

Checks for dirt accumulation, cleans the unit, and verifies safety controls, cables, and connections.

7.8 Moisture Eliminator

Details checking and cleaning moisture eliminator blades, ensuring correct positioning.

9. Appendix

9.1 Assembly of heat wheel

Step-by-step instructions for assembling the heat wheel unit, including baffle and cabinet sections.

9.2 AHU Water Quality

Specifies water quality requirements to prevent scaling and corrosion in heat exchangers and piping.

9.3 AHU Commissioning Check Sheet

Provides a checklist for pre-start up and start-up checks for the AHU's fan, coil, and other sections.

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