2
COUNTERFLOW MODEL INSTALLED VERTICALLY .................. 21
DRAIN EXITING LEFT SIDE .................................... 21
DRAIN EXITING RIGHT SIDE ................................... 21
COUNTERFLOW MODEL INSTALLED HORIZONTALLY
WITH
RIGHT SIDE DOWN ............................... 22
COUNTERFLOW MODEL INSTALLED HORIZONTALLY
WITH
LEFT SIDE DOWN ................................ 22
ELECTRICAL CONNECTIONS ................................. 23
WIRING HARNESS ........................................... 23
115 VOLT LINE CONNECTIONS ............................... 23
JUNCTION BOX RELOCATION .................................. 23
24 VOLT THERMOSTAT WIRING ............................... 24
SINGLE-STAGE HEATING THERMOSTAT A PPLICATION .............. 24
24 VOLT DEHUMIDISTAT WIRING .............................. 25
FOSSIL FUEL A PPLICATIONS ................................... 25
115 VOLT LINE CONNECTION OF A CCESSORIES
(HUMIDIFIER AND ELECTRONIC A IR CLEANER) ............. 25
AUXILIARY ALARM SWITCH: ................................... 26
GAS SUPPLY AND PIPING ...................................... 26
HIGH A LTITUDE DERATE ...................................... 27
PROPANE GAS CONVERSION ................................... 27
GAS PIPING CONNECTIONS .................................... 27
PROPANE GAS TANKS AND PIPING ............................. 29
CIRCULATING AIR & FILTERS ................................ 30
DUCT WORK - AIR FLOW .................................... 30
CHECKING DUCT S TATIC ...................................... 30
BOTTOM RETURN A IR OPENING [UPFLOW MODELS] ............ 31
FILTERS - READ THIS SECTION BEFORE INSTALLING
THE RETURN AIR DUCT WORK .......................... 31
UPRIGHT INSTALLATIONS ...................................... 32
HORIZONTAL INSTALLATIONS ................................... 32
STARTUP PROCEDURE & ADJUSTMENT ..................... 32
DRAIN TRAP PRIMING ........................................ 33
FURNACE OPERATION ........................................ 33
GAS SUPPLY PRESSURE MEASUREMENT ......................... 33
GAS MANIFOLD PRESSURE M EASUREMENT AND ADJUSTMENT ...... 35
GAS INPUT RAT E MEASUREMENT (NATURAL GAS ONLY) ......... 35
TEMPERATURE RISE .......................................... 36
CIRCULATOR BLOWER SPEEDS ................................. 36
BLOWER HEAT OFF DELAY TIMINGS ........................... 38
COMFORTNET⢠SYSTEM ..................................... 38
OVERVIEW ................................................. 38
AIRFLOW CONSIDERATIONS .................................... 39
FOSSIL FUEL A PPLICATIONS ................................... 39
CTK0* WIRING ................................................. 39
COMFORTNET SYSTEM ADVANCED FEATURES .................... 40
FURNACE A DVANCED FEATURES MENUS ........................ 41
THERMOSTAT MENU ......................................... 43
DIAGNOSTICS ................................................ 43
NETWORK TROUBLESHOOTING ................................. 43
SYSTEM TROUBLESHOOTING ................................... 43
NORMAL SEQUENCE OF OPERATION ........................ 43
POWER UP ................................................. 43
HEATING MODE ............................................. 43
COOLING MODE ............................................ 45
FAN ONLY MODE ........................................... 45
OPERATIONAL CHECKS ....................................... 45
SAFETY CIRCUIT DESCRIPTION .............................. 45
INTEGRATED CONTROL MODULE .............................. 45
PRIMARY LIMIT .............................................. 45
AUXILIARY LIMIT ............................................. 45
ROLLOUT LIMIT ............................................. 45
PRESSURE SWITCHES ......................................... 46
FLAME SENSOR ............................................. 46
TROUBLESHOOTING .......................................... 46
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ................ 46
DIAGNOSTIC CHART .......................................... 46
RESETTING FROM LOCKOUT .................................. 46
MAINTENANCE ................................................. 46
ANNUAL INSPECTION ......................................... 46
FILTERS .................................................... 47
BURNERS ................................................... 47
INDUCED DRAFT AND CIRCULATOR BLOWERS .................... 47
CONDENSATE TRAP AND DRAIN SYSTEM
(QUALIFIED SERVICER ONLY) ........................... 47
FLAME SENSOR (QUALIFIED SERVICER ONLY) .................. 47
FLUE PASSAGES (QUALIFIED SERVICER ONLY) .................. 47
BEFORE LEAVING AN INSTALLATION ........................ 47
REPAIR AND REPLACEMENT PARTS.......................... 47
DIP SWITCHES ................................................. 48
STATUS CODES ................................................ 49
TROUBLESHOOTING CHART ............................. 50-54
WIRING DIAGRAM ............................................. 55
SPECIAL INSTRUCTIONS FOR PRODUCTS INSTALLED
IN THE STATE OF MASSACHUSETTS ........................ 56
O
NLY
PERSONNEL
THAT
HAVE
BEEN
TRAINED
TO
INSTALL
,
ADJUST
,
SERVICE
OR
REPAIR
(
HEREINAFTER
, ā
SERVICE
ā)
THE
EQUIPMENT
SPECIFIED
IN
THIS
MANUAL
SHOULD
SERVICE
THE
EQUIPMENT
. T
HE
MANUFACTURER
WILL
NOT
BE
RESPONSIBLE
FOR
ANY
INJURY
OR
PROPERTY
DAMAGE
ARISING
FROM
IMPROPER
SERVICE
OR
SERVICE
PROCEDURES
. I
F
YOU
SERVICE
THIS
UNIT
,
YOU
ASSUME
RESPONSIBILITY
FOR
ANY
INJURY
OR
PROPERTY
DAMAGE
WHICH
MAY
RESULT
. I
N
ADDITION
,
IN
JURISDICTIONS
THAT
REQUIRE
ONE
OR
MORE
LICENSES
TO
SERVICE
THE
EQUIPMENT
SPECIFIED
IN
THIS
MANUAL
,
ONLY
LICENSED
PERSONNEL
SHOULD
SERVICE
THE
EQUIPMENT
. I
MPROPER
INSTALLATION
,
ADJUSTMENT
,
SERVICING
OR
REPAIR
OF
THE
EQUIPMENT
SPECIFIED
IN
THIS
MANUAL
,
OR
ATTEMPTING
TO
INSTALL
,
ADJUST
,
SERVICE
OR
REPAIR
THE
EQUIPMENT
SPECIFIED
IN
THIS
MANUAL
WITHOUT
PROPER
TRAINING
MAY
RESULT
IN
PRODUCT
DAMAGE
,
PROPERTY
DAMAGE
,
PERSONAL
INJURY
OR
DEATH
.