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Daikin WCC 126 User Manual

Daikin WCC 126
58 pages
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Installation and Maintenance Manual IM 1044-2
Centrifugal Compressor Water Chillers
Group: Chillers
Part Number: 331374801
REV
0A
Date: August 2012
© 2013 Daikin Applied
Models WSC,WDC,WCC,HSC
(Includes High Voltage 10/11kV WDC/WCC models)
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Daikin WCC 126 Specifications

General IconGeneral
BrandDaikin
ModelWCC 126
CategoryChiller
LanguageEnglish

Summary

Installation and Handling Procedures

Receiving and Handling Instructions

Instructions for inspecting and handling the unit upon receipt to prevent damage.

Chiller Location and Mounting Guidelines

Location and Mounting Requirements

Guidelines for proper unit placement, base requirements, and service clearances.

Operating and Standby Limits

Equipment and Operating Temperature Limits

Table of operating and standby temperature and pressure limits for the chiller.

Water Piping Installation

Evaporator and Condenser Piping Details

Details on piping connections, materials, and installation practices.

Piping Components and Flow Control

Flow Switch Function and Wiring

Explanation of flow switch purpose, mounting, and electrical connections.

Physical Data and Weights

Evaporator Insulation and Physical Data

Details on evaporator insulation, materials, and physical specifications.

Chiller Unit Specifications

Condenser Design and Physical Data

Details on condenser design, pressure ratings, and physical specifications.

Unit Weights for Single Compressor Models

Table of Unit Weights (Single Compressor)

Table listing unit weights for single compressor WSC models.

Unit Weights for Dual Compressor Models

Table of Unit Weights (Dual Compressor)

Table listing unit weights for dual compressor WDC/WCC models.

Oil Cooler Systems

Oil Cooler Description and Data Tables

Description of water-cooled oil coolers and associated performance data.

Oil Heater and Relief Valves

Oil Heater and Relief Valve Descriptions

Description of the oil sump immersion heater and relief valve system.

Electrical System Installation

Power Wiring and Motor Insulation

Details on power wiring, VFDs, and insulating motor terminals for high voltage.

High Voltage Motor Installation

10/11kV Motor Unit Installation Instructions

Specific installation requirements for 10/11kV motor units.

Motor Terminal Box Installation Procedure

Step-by-step instructions for installing the motor terminal box.

Motor Terminal Insulation

Insulating Motor Terminals

Detailed steps for insulating motor terminals using specific tapes and coatings.

Power Lead Connections

Connecting Power Leads to Terminal Box

Instructions on how to connect power leads to the terminal box.

Control Wiring and Connections

Control Wiring Overview

Explanation of control wiring, sensor connections, and box to panel wiring.

Optional Features and Control Power

Optional Metering and Control Power Options

Wiring for optional metering displays and sources for control power.

Control System Interfaces and Components

Flow Switches and System Pump Control

Explanation of flow switch connections and system pump operation control.

Control Panel Functions and Protection

Field Wiring for Controls and Starters

General notes and requirements for field wiring of controls and starters.

Field Control Wiring Diagram

Field Control Wiring Diagram

Diagram illustrating field control wiring connections.

Remote Starter Wiring Diagram

Remote Starter Field Wiring Diagram

Diagram showing field connection for remote starters.

Multiple Chiller Setup and Interconnection

Chiller Interconnection and Responsibilities

Overview of interconnecting multiple chillers and defining installation responsibilities.

Chiller Communication Wiring

Multiple Chiller System Configuration

Commissioning Procedures

Prestart System Checklist

A comprehensive checklist for verifying system readiness before startup.

System Operation and Controls

Compressor Dynamics and Lubrication

Maintenance Procedures

Unit Care and Electrical Maintenance

Seasonal Servicing Procedures

System Repair and Charging

Refrigerant Charging and Oil Analysis

Refrigerant Charging Procedure

Step-by-step procedure for charging the refrigerant system.

Oil Analysis Elements and Sources

Comprehensive Maintenance Schedule

Maintenance Schedule Overview

A detailed schedule outlining daily, weekly, monthly, and annual maintenance tasks.

Detailed Maintenance Schedule

Maintenance Schedule Continuation

Continuation of the maintenance schedule covering various components and checks.

Long Term Storage Procedures

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