DaimlerChrysler SPRINTER2006 - Page 115

ENGINE
TABLE OF CONTENTS
page page
ENGINE
DESCRIPTION ..........................2
STANDARD PROCEDURE
STANDARD PROCEDURE - COMPRESSION
TESTING ENGINE ......................3
STANDARD PROCEDURE - CYLINDER
LEAK DOWN TEST .....................3
STANDARD PROCEDURE - DETERMINING
CYLINDER PRESSURE LOSS .............4
REMOVAL
REMOVAL - ENGINE COVER .............4
REMOVAL ............................5
INSTALLATION
INSTALLATION - ENGINE COVER ..........9
INSTALLATION ........................9
SPECIFICATIONS - TORQUE
SPECIFICATIONS .....................11
SPECIAL TOOLS .......................17
AIR CLEANER ELEMENT
REMOVAL .............................21
INSTALLATION .........................21
AIR CLEANER HOUSING
REMOVAL .............................21
INSTALLATION .........................22
CYLINDER HEAD
DESCRIPTION .........................22
STANDARD PROCEDURE
STANDARD PROCEDURE - CYLINDER
HEAD BOLT INSPECTION ...............22
STANDARD PROCEDURE - MEASURE
CYLINDER HEAD SURFACE .............22
REMOVAL
REMOVAL - CYLINDER HEAD ............23
REMOVAL - CYLINDER HEAD FRONT
COVER .............................25
REMOVAL - CYLINDER HEAD GUIDE RAIL . . 26
INSTALLATION
INSTALLATION - CYLINDER HEAD ........26
INSTALLATION - CYLINDER HEAD FRONT
COVER .............................28
INSTALLATION - CYLINDER HEAD GUIDE
RAIL ...............................28
CAMSHAFT(S)
STANDARD PROCEDURE
STANDARD PROCEDURE - CHECKING
CAMSHAFT POSITION .................28
STANDARD PROCEDURE - INSPECTING
TAPPET CLEARANCE ..................30
REMOVAL .............................30
INSTALLATION .........................32
CYLINDER HEAD COVER(S)
REMOVAL .............................33
INSTALLATION .........................34
VALVE STEM SEALS
DESCRIPTION .........................34
VALVE SPRINGS
REMOVAL
REMOVAL - VALVE SPRINGS ............35
REMOVAL - VALVES ...................36
INSTALLATION
INSTALLATION - VALVE SPRINGS ........36
INSTALLATION - VALVES ...............37
ENGINE BLOCK
STANDARD PROCEDURE
STANDARD PROCEDURE - REPLACING
ENGINE CORE AND OIL GALLERY PLUGS . . 37
STANDARD PROCEDURE - MEASURING
CYLINDER BORES ....................38
CRANKSHAFT
DESCRIPTION .........................39
STANDARD PROCEDURE - MEASURE
CRANKSHAFT AND BLOCK JOURNALS ....39
REMOVAL .............................40
INSTALLATION .........................40
CRANKSHAFT OIL SEAL - REAR
REMOVAL .............................41
INSTALLATION .........................42
CRANKSHAFT OIL SEAL - FRONT
REMOVAL .............................42
INSTALLATION .........................43
FLYWHEEL
REMOVAL .............................43
INSTALLATION
INSTALLATION .......................44
INSTALLATION - CRANKSHAFT LOCK .....44
PISTON & CONNECTING ROD
DESCRIPTION .........................45
STANDARD PROCEDURE
STANDARD PROCEDURE - CHECKING AND
REPAIRING CONNECTING RODS .........46
STANDARD PROCEDURE - MEASURING
PISTON PROTRUSION .................47
REMOVAL .............................47
INSTALLATION .........................49
PISTON RINGS
STANDARD PROCEDURE - PISTON RING
FITTING .............................52
VIBRATION DAMPER
REMOVAL .............................53
INSTALLATION .........................54
VA ENGINE 9 - 1