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Danfoss VLT 5042 - User Manual

Danfoss VLT 5042
240 pages
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Table of Contents

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Danfoss VLT 5042 Specifications

General IconGeneral
BrandDanfoss
ModelVLT 5042
CategoryMedia Converter
LanguageEnglish

Summary

Safety

Safety regulations

Essential rules and precautions for safe operation and installation.

Warning against unintended start

Information on preventing accidental motor starts during operation and maintenance.

Technical Data

General technical data

Overview of electrical and mechanical specifications, including supply voltage and frequency.

Electrical data

Detailed electrical specifications for output, current, power, fuses, and cable cross-sections.

Fuses

Information on fuse types and ordering numbers for UL/cUL compliance.

Dimensions

Mechanical dimensions

Detailed measurements and dimensions for various VLT 5000 enclosure types.

Installation

Mechanical installation

Guidelines for physically mounting the VLT 5000 series frequency converters.

Electrical installation - mains supply

Instructions for connecting the mains phases (L1, L2, L3) and RFI switch settings.

RFI switch

Details on RFI switch settings for EMC compliance based on mains supply configuration.

Tightening-up torques and screw sizes

Specifications for terminal torque values and screw/bolt sizes for proper connection.

Installation of motor cables

Guidance on connecting motor cables, including screening and cross-section requirements.

Connection examples

Illustrative wiring diagrams for various input/output and communication functions.

Operation of the VLT

Control panel (LCP)

Description of the local control panel interface for operation and monitoring.

Control panel - display

Details on the VLT 5000's LCD display, including read-out states and data presentation.

Quick Setup

Step-by-step guide for initial configuration of the VLT 5000 series.

Menu mode

Explanation of navigating parameters and groups within the VLT 5000 menu structure.

Parameter selection

How to select and change parameters using the LCP and parameter numbers.

Programming

Operation & Display

Details on operating modes and display read-outs for VLT 5000 series.

Trouble-shooting

Motor runs unevenly

Troubleshooting guide for motors exhibiting uneven running or vibration.

Motor does not run

Steps to diagnose and resolve issues when the motor fails to start.

Warnings and alarms

Warnings

Description of common warnings and their causes, including voltage and current issues.

Alarms

Explanation of alarm codes, motor faults, and communication errors for VLT 5000.

List of functions

Application configuration

Selecting the drive configuration based on the application requirements.

Setting of parameters

Guides for setting parameters for different controller types like Speed control.

References - Single references

Configuring single external or preset reference signals for control.

Automatic Motor Adaptation, AMA

How to perform an AMA

Step-by-step procedure for executing the automatic motor adaptation test.

PID for process control

PID for process control

Configuration examples for PID control in ventilation systems.

PID for speed control

PID for speed control

Programming examples for VLT 5000 PID speed control with encoders.

Torque control, open loop

Torque control, open loop

Example of programming for conveyor belt tension control using torque.

Normal;high overload torque control,open loop

Functionality for performing constant 100% torque with oversize motors.

Extreme Running Conditions

Short circuit

Description of the drive's protection against short circuits in motor phases.

Earth fault

Details on the inverter's response to earth faults on motor phases.

Mains drop-out

How the drive operates during a temporary loss of mains supply.

Interference, Power factor

Mains Supply Interference;Harmonics

Understanding conducted and radiated interference and their impact on the system.

Power Factor

Explanation of power factor calculation and its importance for mains supply performance.

Factory Settings

Parameter description

Table detailing factory default settings for VLT 5000 parameters.

Definitions

VLT

Definitions of VLT specific terms related to current, voltage, frequency, and torque.

PID

Explanation of PID controller functions like speed, process, and torque control.

Miscellaneous

Pulse encoder

Description of external pulse transmitters for accurate speed feedback.

Manual initialization

Procedure for resetting the VLT 5000 to factory default settings.

Automatic motor adjustment, AMA

Algorithm for automatically determining motor parameters at standstill.

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