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Danfoss VLT 5152 User Manual

Danfoss VLT 5152
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Table of Contents

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Danfoss VLT 5152 Specifications

General IconGeneral
BrandDanfoss
ModelVLT 5152
CategoryMedia Converter
LanguageEnglish

Summary

Safety

Safety regulations

General safety guidelines for operating the frequency converter.

Warning against unintended start

Precautions to prevent accidental motor starts during operation or maintenance.

Installation of mechanical brake

Guidelines for connecting and parameterizing a mechanical brake.

VLT 5000 Series Protection

Electronic Motor Thermal Protection Against Overload

Protection against motor overload using electronic thermal relay.

Temperature Monitoring of Heat-Sink

Heat-sink temperature monitoring and cut-out/reset points.

Protection Against Short-Circuiting

Short-circuit protection on motor terminals U, V, W.

Protection Against Earth Fault

Earth fault protection on motor terminals U, V, W.

Monitoring of the Intermediate Circuit Voltage

Protection against over/under voltage in the intermediate circuit.

Mains Fault

Controlled ramp-down capability during mains faults.

Mains Phase Missing

Drive cut-out for missing mains phase when load is applied.

Installation

Mechanical Installation

Guidelines for installing the frequency converter vertically and ensuring proper cooling and clearances.

Electrical Installation - Power Cables

Diagrams and information on connecting power cables for different VLT 5000 enclosures.

Electrical Installation

General guidance for electrical installation, including safety precautions and terminal connections.

Electrical Installation - Mains Supply

Instructions for connecting mains phases and high voltage testing precautions.

Safety Grounding

Importance of proper grounding due to high leakage current and safety regulations.

Motor Thermal Protection

Utilizing electronic thermal relay for motor protection via parameter 128.

Electrical Installation - Brake Cable

Guidelines for connecting brake cables, including screening and cross-section sizing.

Installation of Control Cables

Guidelines for connecting control cables, including tightening torques and grounding.

Operation of the VLT

Control Panel (LCP)

Overview of the Local Control Panel, its functions, and detachable design.

Control Panel - Control Keys

Functions of the control keys for parameter setup and local operation.

Parameter Setup

Guide to parameter setup using Menu or Quick menu modes.

Quick Setup

Step-by-step guide to using Quick Setup for initial parameter configuration.

Parameter Selection

How to select and change parameters using the LCP keys.

Changing Data

Procedures for changing numeric and text parameter values.

Initialization by Parameter 620

Recommended initialization procedure using parameter 620.

Manual Initialization

Procedure for manual initialization using key combinations.

002 Local/Remote Control

Selecting between local and remote control modes for the drive.

004 Active Setup

Defining the setup number for controlling the frequency converter's functions.

Programming

100 Configuration

Selecting the configuration for the adjustable frequency drive based on application.

101 Torque Characteristics

Adjusting U/f characteristics to match load torque characteristics.

102 Motor Power (MOTOR POWER)

Selecting the kW value corresponding to the motor's rated power.

103 Motor Voltage (MOTOR VOLTAGE)

Selecting the motor voltage matching the nameplate data.

104 Motor Frequency (MOTOR FREQUENCY)

Setting the rated motor frequency (fM,N) based on nameplate data.

105 Motor Current (MOTOR CURRENT)

Entering the rated motor current (IM,N) in Amperes for drive calculations.

106 Rated Motor Speed (MOTOR NOM. SPEED)

Setting the rated motor speed (nM,N) for optimal slip compensation.

107 Automatic Motor Adaptation, AMA

Algorithm for optimizing drive adjustment by measuring motor parameters.

119 High Starting Torque

Securing high starting torque by allowing higher current for a short period.

120 Start Delay (START DELAY)

Setting a delay for the starting time before acceleration begins.

121 Start Function (START FUNCTION)

Selecting the function to be activated during the start delay.

122 Function at Stop (FUNCTION AT STOP)

Selecting the drive's function after a stop command or when frequency ramps down.

124 DC Holding Current

Upholding motor function or pre-heating the motor with DC current.

125 DC Braking Current

Setting the DC brake current activated upon a stop.

126 DC Braking Time

Setting the duration for the DC braking current.

128 Motor Thermal Protection

Monitoring motor temperature via thermistor or calculation.

130 Start Frequency (START FREQUENCY)

Setting the output frequency at which the motor starts.

200 Output Frequency Range/Direction

Selecting output frequency range and direction for motor operation.

201 Output Frequency Low Limit (FMIN)

Setting a minimum motor frequency limit for operation.

202 Output Frequency High Limit (FMAX)

Setting a maximum motor frequency limit for operation.

221 Torque Limit for Motor Mode

Setting the torque limit for motor operation.

222 Torque Limit for Generating Operation

Setting the torque limit for regenerative operation.

234 Motor Phase Monitor

Selecting motor phase monitoring for reaction to missing phases.

300 Terminal 16, Input

Configuring digital input 16 for various functions like reset or stop.

301 Terminal 17, Input

Configuring digital input 17 for functions like freeze reference or pulse reference.

302 Terminal 18 Start, Input

Configuring digital input 18 for start functions.

303 Terminal 19, Input

Configuring digital input 19 for reversing functions.

304 Terminal 27, Input

Configuring digital input 27 for functions like coasting stop or quick-stop.

305 Terminal 29, Input

Configuring digital input 29 for setup choice or jog functions.

306 Terminal 32, Input

Configuring digital input 32 for setup choice or speed up functions.

307 Terminal 33, Input

Configuring digital input 33 for setup choice or speed down functions.

308 Terminal 53, Analog Input Voltage

Selecting options for analog input 53, including reference and feedback.

314 Terminal 60, Analog Input Current

Selecting functions for analog input 60, including reference and current.

319 Terminal 42, Output

Configuring digital or analog output for terminal 42.

321 Terminal 45, Output

Configuring digital or analog output for terminal 45.

323 Relay 01, Output

Configuring relay output 01 for status and warnings.

326 Relay 04, Output

Configuring relay output 04 for status and warnings.

345 Encoder Loss Timeout

Setting time for activating encoder loss function.

346 Encoder Loss Function

Selecting function activated upon encoder signal loss.

400 Brake Function/Overvoltage Control

Controlling brake function and overvoltage protection.

404 Brake Check

Testing and monitoring brake resistor and IGBT for faults.

405 Reset Function (RESET MODE)

Selecting the desired reset function after tripping.

407 Mains Failure (MAINS FAILURE)

Selecting the function activated during mains failure.

408 Quick Discharge (QUICK DISCHARGE)

Enabling quick discharge of intermediate circuit capacitors.

417 Speed PID Proportional Gain

Adjusting proportional gain for PID speed control.

418 Speed PID Integral Time

Setting integral time for PID speed control.

419 Speed PID Differentiation Time

Setting differentiation time for PID speed control.

433 Torque Control, Open Loop Proportional Gain

Setting proportional gain for torque control (open loop).

434 Torque Control, Open Loop Integration Time

Setting integral time for torque control (open loop).

437 Process PID Normal/Inverse Control

Choosing normal or inverse control for the process PID controller.

440 Process PID Proportional Gain

Setting proportional gain for process PID control.

441 Process PID Integral Time

Setting integral time for process PID control.

442 Process PID Differentiation Time

Setting differentiation time for process PID control.

List of Functions

EC/EMC

Trouble-shooting

Motor Runs Unevenly

Troubleshooting steps for uneven motor operation, including adjusting motor data.

Motor Does Not Run

Steps to diagnose why the motor is not running, checking display and mains connection.

Motor Does Not Brake

Troubleshooting steps for motor braking issues, referring to 'Control with brake function'.

No Message or Backlight in Display

Diagnosing display issues, checking prefuses, control card overload, and 24V supply.

Motor Stopped, Light in Display, but No Fault Report

Troubleshooting steps when motor is stopped with display active but no fault indicated.

Warnings and Alarms

Motor Phase Missing

Indicates a missing motor phase (U, V, or W) between converter and motor.

Messages

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