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Davey RainBank Evolution MkII - User Manual

Davey RainBank Evolution MkII
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• INSTALLATION
• OPERATION
TROUBLE SHOOT
ING
INSTALLATION
INSTRUCTIONS
ATS 5200.477 Lic WMKA 22042
with
Evolution MkII
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Overview

The Davey RainBank Evolution MkII is an automatic water controller designed to optimize water usage in residential settings by prioritizing rainwater from a tank for household applications, with seamless automatic switching to mains water when rainwater is unavailable. This system is designed to save up to 40% of a home's mains water usage, potentially saving up to 100,000 liters of water per year, depending on roof catchment area, rainfall, and tank size.

Function Description:

The RainBank Evolution MkII operates by sensing demand for water from fixtures like toilets, washing machines, or garden taps. When a demand exceeding 1.5 liters per minute is detected, the system first checks the rainwater tank level. If sufficient rainwater is present, the RainBank activates a connected pump. The pump's pressure is designed to overcome the mains water pressure within the RainBank, moving a plunger to allow rainwater to flow to the demand point. Mains water pressure is not restricted during this process.

When the water demand ceases, the RainBank detects the cessation of water movement in the pipes, switches off the pump, and enters a standby mode, awaiting the next water demand.

In scenarios where the rainwater tank has insufficient water, the RainBank automatically allows mains water to flow, ensuring an uninterrupted supply. This automatic switchover is seamless, meaning users experience no disruption in water supply.

A key safety feature is its automatic backup to mains water in the event of a power failure during a water demand. This ensures continuous water supply even when the pump cannot operate.

The RainBank Evolution MkII incorporates an in-built "dual check valve" for low hazard backflow prevention, which is a critical feature for systems connected to both rainwater and mains water supplies. This design ensures that rainwater cannot contaminate the mains water supply. However, local water authorities may require additional external backflow prevention valves, especially if the tank is partially or fully submerged, so checking local plumbing guidelines is recommended.

The system is designed for energy efficiency, only operating the pump when there is a demand for rainwater. The daily power consumption for a RainBank and pump system supplying two toilets in a three-person dwelling is minimal, comparable to running a reverse cycle air conditioner for 3 minutes, a clothes dryer for 3 minutes, a washing machine for 10 minutes, or a TV/PC for 30 minutes.

Usage Features:

The RainBank Evolution MkII offers a "hands-off" experience for the user, requiring no manual intervention or adjustment for its daily operation. Its automatic switching between rainwater and mains water is seamless, providing convenience and ensuring a continuous water supply.

The system is designed for easy installation, and its WaterMark approval signifies compliance with Australian plumbing standards, which is important for plumbing inspections and insurance coverage.

The RainBank provides mains water as a backup under several conditions: when there is no rainwater in the tank, when there is no electricity to run the pump, or if the pump has been removed for servicing. This contrasts with conventional air-gap systems that rely solely on pumps to pressurize all water and would not function without them.

For optimal performance, it is recommended to use at least 20mm or 3/4 inch plumbing to and from the RainBank to minimize pipe friction. Galvanized pipe is not recommended. Regular cleaning of the internal filters is also advised.

The system is specifically designed to handle clean rainwater and mains water. It should not be used to interconnect with bore water, dam water, grey water, stormwater, or recycled water systems.

Installation must be carried out by a licensed plumber due to its connection to mains water. Mains water pressure should be limited to 600kPa.

During installation, the pump is lowered into the rainwater tank using a cable or chain, not by straining the power lead, to prevent damage to the pump's water seals. PVC (DN25) piping is connected to the pump outlet, and the pump power lead is cable-tied to the pipework.

The RainBank unit is fastened to the tank top using self-drilling sheet metal screws. The standpipe from the pump aligns with the RainBank inlet at the base of the primary filter chamber, and four screws in the base of the primary chamber clamp the standpipe in position.

After plumbing mains and outlet connections, power is switched on, and a flashing green light indicates the system is booting up. To commission the system, a tap downstream of the RainBank should be opened to clear air from the lines, requiring a flow rate of at least 10 liters per minute for one minute. The manual override button on top of the RainBank can then be pressed to start the pump and flush air from the rainwater lines, provided there is rainwater in the tank.

Testing the system involves checking mains water flow with an empty rainwater tank (pump should not turn on), filling the tank to activate the pump, ensuring the pump is correctly primed and free of airlocks, and then turning on a tap or flushing a toilet in the rainwater system to confirm pump operation and rainwater delivery. The 'status' light should glow 'green' when the pump is running.

Maintenance Features:

While the RainBank itself requires minimal maintenance, several actions can be taken to ensure its reliable operation:

  • First Flush System: Installing a "first flush" system is recommended to divert the initial run of dirty rainwater from the roof, preventing it from entering the tank.
  • Gutter and Strainer Cleaning: Regularly clean gutters, first flush devices, and 'Y' strainers to prevent debris buildup.
  • Overhanging Branches: Remove any branches that overhang the roof to reduce leaf and twig accumulation in gutters and tanks.
  • Tank Inlet Strainer: Ensure a strainer is fitted to the rainwater tank inlet and regularly check it for leaves and twigs.
  • Tank Debris Check: Periodically check the bottom of the tank for debris and clean it out if necessary. A first flush system significantly reduces the frequency of this task.
  • Filter Cleaning: Clean the filters inside the RainBank cabinet regularly.

Important Maintenance Precautions:

  • Thermal Overload Switch: Davey pump motors are equipped with an automatic thermal overload switch that stops the motor if it overheats, preventing damage. The motor automatically restarts once the temperature drops to a safe level. Frequent tripping of this switch indicates an underlying problem, such as low voltage at the pump, which should be investigated.
  • Electrical Disconnection: Always disconnect the controller and/or pump motor from the electrical supply before performing any maintenance or repairs, as the automatic thermal overload switch can restart the pump without warning.
  • Hot Pressurized Water: Exercise caution when servicing or disassembling the pump to avoid injury from hot pressurized water. Unplug the pump, relieve pressure by opening a tap on the discharge side, and allow any hot water to cool before dismantling.
  • Chemicals: Do not use petroleum-based fluids or solvents (e.g., oils, kerosene, turpentine, thinners) on plastic or seal components, as these can cause damage.
  • Sprays: Avoid using hydrocarbon-based or propelled sprays around the electrical components of the controller.
  • Lubrication: When servicing, use only approved non-petrochemical-based O-ring and gasket lubrication. Consult a Davey Dealer if unsure.
  • Pest Control: Implement a suitable pest control plan if the controller or pump is susceptible to insect infestation, as insects like small ants can be attracted to electrical devices.

Troubleshooting:

The manual provides guidance for common issues:

  • Pump Will Not Switch Off: Check all taps, toilets, and appliances connected to the RainBank system to ensure they are turned off. Inspect for leaks on the discharge side of the RainBank system and repair any found.
  • Pump Will Not Switch On: Verify power supply to the pump and contact an electrician if needed. Check the water level in the tank. Ensure the mains water supply is connected and pressurized to the RainBank inlet; press the 'manual override' button to simulate mains water flow. If the mains supply to RainBank is turned off, turn it on and press the 'manual override' button. Check if mains water flow is too low (below 5 liters per minute at the most distant outlet).
  • Mains Water Still in Use When Pump is Running: This could indicate the pump needs priming, debris is caught inside the RainBank preventing the plunger mechanism from sealing, or the pump impeller is blocked.
  • Mains Water Not Passing Through RainBank: Check if the RainBank is installed backward (arrow on top indicates flow direction). Debris blocking the inlet or filters can also cause this. The most likely solution is a closed mains inlet stop valve.
  • Mains Water Pressure and Flow Too Low: A check valve or PRV installed between RainBank and the tank could be the cause; remove it from the plumbing.
  • Pump Hums: This suggests the pump is jammed or seized and requires servicing.
  • Water Leaking from Connection Between Pump and RainBank: The connection kit may not have been fitted correctly and needs re-installation.
  • Mains Water Filling Up Tank: Debris caught inside the RainBank can cause this.
  • Pump Takes More Than 10 Seconds to Turn On: This is due to anti-cycling software that allows only one start every 10 seconds.

Plumber's Tips:

  • Install first flush devices on all downpipes to ensure clean tank water, preventing stains on toilets and clothes.
  • Clear swarf from all pipes and drilled holes in the tank to prevent blockages in valves, RainBank, and toilet valves.
  • Consult local council plumbing teams for specific backflow requirements.
  • Securely brace pipework to minimize noise from vibrations.
  • Fill the rainwater tank above the float switch with a garden hose to test the system.
  • Ensure the pump is fully primed before leaving the site. Flush all air out of the system by running the pump with an open outlet downstream.

The Davey RainBank Evolution MkII is a comprehensive solution for integrating rainwater harvesting into a home's water supply, designed for reliability, efficiency, and ease of use, while adhering to important safety and plumbing standards.

Davey RainBank Evolution MkII Specifications

General IconGeneral
ModelRainBank Evolution MkII
Warranty2 years
Frequency50Hz
Ingress ProtectionIP55
Housing MaterialStainless steel
TypeWater Pump
Inlet Size1 inch
Outlet Size1 inch
Maximum Suction Lift8 meters

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