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DEEP SEA ELECTRONICS DSEGenset DSE6120 MKIII User Manual

DEEP SEA ELECTRONICS DSEGenset DSE6120 MKIII
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057-289 ISSUE: 1
DEEPS SEA ELECTRONICS Ltd
DSE6110 MKIII & DSE6120 MKIII
Operator Manual
Document Number: 057-289
Author: Matt Simpson

Table of Contents

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DEEP SEA ELECTRONICS DSEGenset DSE6120 MKIII Specifications

General IconGeneral
BrandDEEP SEA ELECTRONICS
ModelDSEGenset DSE6120 MKIII
CategoryControl Unit
LanguageEnglish

Summary

Introduction to DSE6110 MKIII & DSE6120 MKIII Controllers

Clarification of Notation and Symbols

Explains notation and symbols used throughout the manual for clarity.

Glossary of Technical Terms

Provides definitions for technical terms used in the operator manual.

Bibliography and Related Documents

Lists DSE publications and third-party documents referenced in the manual.

DSE Training Guides

Lists training guides covering specific subjects related to DSE products.

Controller Specifications and Requirements

Storage Temperature Specifications

Specifies the operating temperature range for the DSE61XX MKIII module.

Operating Temperature Specifications

Specifies the operating temperature range for the DSE61XX MKIII module.

UL Compliance Requirements

Details specifications and warnings required for UL compliance.

Terminal Specifications and Cable Requirements

Details connector types, cable sizes, and tightening torques for terminals.

Power Supply Requirements and Consumption

Specifies voltage, current, and power consumption details for the module.

Module Supply Measurement Specifications

Details the range, resolution, and accuracy for supply voltage measurement.

Voltage and Frequency Sensing Specifications

Details measurement type, input impedance, and accuracy for voltage/frequency sensing.

Current Sensing Specifications

Details measurement type, sample rate, and overload capabilities for current sensing.

VA Rating Considerations for Current Transformers

Explains how to select CTs based on VA burden and cable length.

CT Polarity and Testing Procedures

Provides guidance on correct CT primary polarity and testing methods.

CT Phasing and Phase Connection Guidance

Emphasizes the importance of correct CT and voltage sensing phase connections.

CT Class Selection for Protection and Instrumentation

Advises on choosing CT classes based on protection or instrumentation use.

Module Input Specifications

Details the specifications for various inputs available on the module.

Digital Input Specifications

Specifies the number, arrangement, and voltage thresholds for digital inputs.

Emergency Stop Input Specifications

Details the arrangement and voltage parameters for the Emergency Stop input.

Analogue Input Configuration and Specifications

Explains the flexibility of analogue inputs and their configuration options.

Analogue Input B & C Specifications

Details configuration options and specifications for Analogue Inputs B and C.

Analogue Input D Specifications

Details configuration options and specifications for Analogue Input D.

Charge Fail Input Functionality and Specifications

Explains the charge fail input function, operation, and specifications.

Magnetic Pickup Specifications and Usage

Provides specifications for magnetic pickup devices and their connection.

Module Output Specifications

Details the specifications for DC outputs.

DC Outputs A & B (Fuel & Start) Specifications

Specifies the type and rating for DC Outputs A and B.

Configurable DC Outputs C-H Specifications

Specifies the type and rating for configurable DC Outputs C through H.

Communication Port Specifications

Details specifications for USB, ECU, and DSENet® communication ports.

Communication Port Usage Guidelines

Provides guidance on using the USB slave port for PC configuration.

ECU Port (J1939) Connection and Functionality

Explains the ECU port for CAN communication with electronic engines.

J1939-75 CAN Interface Specification

Details the AC measurements and alarms broadcast via J1939-75.

DSENet® Expansion Module Connectivity

Describes cable type, length, and topology for DSENet® communication.

Adding an External Sounder

Explains how to configure auxiliary outputs for audible alarms.

Accumulated Instrumentation Logging

Details logged values like Engine Hours Run and Number of Starts.

Module Dimensions and Mounting Specifications

Provides physical dimensions, panel cutout, and weight of the module.

Module Physical Dimensions

Specifies the external dimensions of the module in mm and inches.

Panel Cutout Dimensions

Specifies the required panel cutout size for module installation.

Module Weight Specification

States the weight of the module in kg and lb.

Module Mounting with Fixing Clips

Details the procedure for using supplied fixing clips to mount the module.

Cable Management with Tie Fixing Points

Explains the use of cable tie fixing points for wiring strain relief.

Silicon Sealing Gasket for Panel Mounting

Describes the function and installation of the silicon sealing gasket.

Applicable Standards and Certifications

Lists standards relevant to the module's design and safety.

IP and NEMA Enclosure Ratings

Details IP and NEMA ratings for module enclosure protection.

IP Classification Details

Explains the meaning of IP ratings and their digits for enclosures.

NEMA Classification Details

Provides details on NEMA enclosure ratings and their approximate IP equivalents.

Module Installation Procedures

User Connection Guide and Terminal Identification

Guides users on making connections and identifying module terminals.

Detailed Connection Descriptions

Provides detailed descriptions for each pin and its function.

DC Supply and Control Input/Output Connections

Describes connections for DC supply, E-stop, DC outputs, and charge fail.

Analogue Sensor, MPU, and ECU Connections

Details connections for analogue sensors, Magnetic Pickup Unit, and ECU.

DSENet® Communication Connections

Provides connection details for the DSENet® expansion bus.

Generator and Mains Voltage/Frequency Sensing Connections

Details connections for generator and mains voltage and frequency sensing.

Current Transformer (CT) Connections

Explains connections for current transformers and CT polarity.

CT Connection Polarity and Terminology

Explains CT primary and secondary connections and polarity markings.

Digital Input Connections

Details the connection requirements for configurable digital inputs.

USB Slave Port Connection for PC Configuration

Guides on connecting the USB port for PC configuration and associated cautions.

Typical Wiring Diagram Examples

Introduces wiring diagrams and suggests referring to system manufacturer details.

3-Phase 4-Wire System Wiring Diagram

Illustrates the typical wiring for a 3-phase, 4-wire system.

Single-Phase 2-Wire System Wiring Diagram

Illustrates the typical wiring for a single-phase, 2-wire system.

3-Phase 3-Wire System Wiring Diagram

Illustrates the typical wiring for a 3-phase, 3-wire system.

2-Phase 3-Wire (L1-L2) System Wiring Diagram

Illustrates the typical wiring for a 2-phase, 3-wire (L1-L2) system.

2-Phase 3-Wire (L1-L3) System Wiring Diagram

Illustrates the typical wiring for a 2-phase, 3-wire (L1-L3) system.

Earth System Connection Guidelines

Provides guidance on connecting earth systems (Negative, Positive, Floating).

Negative Earth System Connection

Describes connections for a negative earth system.

Positive Earth System Connection

Describes connections for a positive earth system.

Floating Earth System Connection

Describes connections for a floating earth system.

Typical DSENet® Expansion Module Arrangement

Shows a typical arrangement for connecting DSENet® expansion modules.

Description of Controller Controls and Buttons

DSE6110 MKIII Front Panel Controls

Identifies and labels the controls and indicators on the DSE6110 MKIII.

DSE6120 MKIII Front Panel Controls

Identifies and labels the controls and indicators on the DSE6120 MKIII.

Detailed Explanation of Control Push Buttons

Provides detailed descriptions of the functions of each push button.

Navigating and Viewing Instrument Pages

Explains how to navigate and view information on the module's display.

Status Display Information

Describes the 'Status' page and its displayed information.

Generator Locked Out Status

Explains the 'Generator Locked Out' status and how to clear it.

Waiting For Generator Status

Explains the 'Waiting For Generator' status and how to check parameters.

Engine Instrumentation Parameters

Lists various engine parameters that can be monitored from the module.

Manual Fuel Pump Control Function

Explains the Manual Fuel Pump Control feature accessible via the display.

DPF Regeneration Lamps Status Indicators

Describes icons and their meanings for DPF regeneration status.

Generator Electrical Parameter Display

Lists electrical parameters related to the generator displayed by the module.

Expansion Module Data Display

Shows measured values from connected input expansion modules.

DSE Intelligent Battery Charger Information

Displays information and instrumentation for connected DSE Intelligent Battery Chargers.

Alarm Display and Management

Explains how alarms are activated, managed, and displayed.

ECU Alarms (CAN Fault Codes / DTC) Display

Describes how ECU alarms (fault codes) are displayed on the module.

Event Log Functionality and Navigation

Explains how to view and navigate the module's event log.

Protections Disabled Configuration

Details the configuration to prevent shutdown/trip alarms from stopping the generator.

Configurable CAN Instrument Display

Describes the display of CAN information from external third-party devices.

Module Information Display (About Screen)

Displays important information about the module and firmware versions.

Module Operation Procedures

Quickstart Guide to Module Operation

Provides a quick start guide for operating the module.

Quickstart: Starting the Engine

Guides on starting the engine using the quickstart procedure.

Quickstart: Stopping the Engine

Guides on stopping the engine using the quickstart procedure.

Stop/Reset Mode Operation and Features

Explains how to use the Stop/Reset mode and its associated functions.

ECU Override Functionality

Describes the ECU override function available in Stop/Reset Mode.

Manual Mode Operation

Details how to operate the module in Manual Mode.

Manual Mode: Engine Starting Sequence

Explains the engine starting sequence in Manual Mode.

Manual Mode: Engine Running and Load Transfer

Describes engine running and load transfer in Manual Mode.

Manual Breaker Control Disabled Operation

Explains loading requests and load removal when manual breaker control is disabled.

Manual Breaker Control Enabled Operation

Explains loading requests and load removal when manual breaker control is enabled.

Manual Mode: Engine Stopping Sequence

Details the engine stopping sequence in Manual Mode.

Test Mode Operation

Details how to operate the module in Test Mode.

Test Mode: Engine Starting Sequence

Explains the engine starting sequence in Test Mode.

Test Mode: Engine Running and Load Transfer

Describes engine running and load transfer in Test Mode.

Test Mode: Engine Stopping Sequence

Details the engine stopping sequence in Test Mode.

Automatic Mode Operation

Details how to operate the module in Automatic Mode for unattended operation.

Automatic Mode: Waiting for Starting Request

Explains the module's state while waiting for a starting request in Auto Mode.

Automatic Mode: Engine Starting Sequence

Explains the engine starting sequence in Automatic Mode.

Automatic Mode: Engine Running and Load Transfer

Describes engine running and load transfer in Automatic Mode.

Automatic Mode: Engine Stopping Sequence

Details the engine stopping sequence in Automatic Mode.

Inbuilt Exercise Run Scheduler

Explains the scheduler for automatic start/stop sequences.

Scheduler Operation in Stop Mode

Describes how scheduled runs behave when the module is in Stop Mode.

Scheduler Operation in Manual Mode

Describes how scheduled runs behave when the module is in Manual Mode.

Scheduler Operation in Auto Mode

Describes how scheduled runs behave when the module is in Auto Mode.

Selectable System Configurations

Discusses selectable configurations like frequency settings provided by the supplier.

Module Protection Features and Alarms

Alarm Handling and Display

Explains how alarms are activated, managed, and displayed.

Protections Disabled Configuration

Details the configuration to prevent shutdown/trip alarms from stopping the generator.

Resetting Electrical Trip Alarms

Explains how to reset electrical trip alarms and inhibit stopping.

ECU Alarms (CAN Fault Codes / DTC) Display

Describes how ECU alarms (fault codes) are displayed on the module.

Warning Alarm Conditions and Management

Details non-critical warning alarms and their behavior.

Electrical Trip Alarm Conditions and Handling

Explains latching electrical trip alarms and their controlled shutdown process.

Shutdown Alarm Conditions and Handling

Details latching shutdown alarms that immediately stop the generator.

Engine Maintenance Alarm Configuration and Reset

Explains maintenance alarm levels, triggers, and reset methods.

Over Current Alarm Functionality

Describes the over current alarm combining warning and IDMT curve.

Immediate Warning for Over Current

Explains the immediate warning alarm triggered when the trip level is reached.

Inverse Definite Minimum Time (IDMT) Over Current Alarm

Details the IDMT curve for thermal protection against overloads.

Creating a Spreadsheet for Over Current IDMT Curve Calculations

Guides on using spreadsheets to calculate IDMT curve tripping times.

Short Circuit IDMT Alarm Functionality

Details the IDMT curve for protection against short circuits.

Creating a Spreadsheet for Short Circuit IDMT Curve Calculations

Guides on using spreadsheets to calculate IDMT curve tripping times for short circuits.

Default Current Protection Tripping Curves

Explains the default IDMT tripping curves for over current and short circuit protection.

Front Panel Configuration Mode

Main Configuration Editor Access

Details how to access and enter the main configuration editor.

Accessing the Main Configuration Editor

Step-by-step instructions for accessing the main configuration editor.

PIN Entry for Configuration Editor Security

Explains the procedure for entering the PIN code to access the editor.

Editing Parameters in the Configuration Editor

Guides on selecting, editing, and saving parameters within the editor.

Exiting the Main Configuration Editor

Explains how to exit the editor, with options to save or discard changes.

List of Adjustable Module Parameters

Lists parameters adjustable via the module's front panel configuration editor.

Available Output Sources for Configuration

Lists all available output sources that can be assigned to digital outputs.

Running Configuration Editor Access and Usage

Explains how to access and edit parameters while the generator is running.

Accessing the Running Configuration Editor

Step-by-step instructions for accessing the running configuration editor.

PIN Entry for Running Configuration Security

Explains that PIN is not requested for the running editor, but security measures apply.

Editing Parameters in the Running Configuration Editor

Guides on editing parameters within the running configuration editor.

Exiting the Running Configuration Editor

Explains how to exit the running editor and save changes.

Commissioning and System Checks

Pre-System Start Basic Checks

Lists essential checks for wiring, supply, and mechanical parts before system start.

CAN Interface Specification (J1939-75)

CAN Instrumentation and Control Overview

Provides an overview of instrumentation and control via CAN messages.

J1939-75 Broadcast CAN Messages

Lists parameter groups broadcast by DSE61XX modules under J1939-75.

ACS: AC Switching Device Status Messages

Details the SPN for generator and utility circuit breaker status.

GC1: Generator Control Status Messages

Details the SPN for generator automatic start status.

GAAC: Average AC Quantities Broadcast

Details SPNs for average AC voltage, frequency, and current.

GPAAC: Phase A Basic AC Quantities Broadcast

Details SPNs for Phase A AC voltage, frequency, and current.

GPAACP: Phase A AC Power Broadcast

Details SPNs for Phase A AC real and apparent power.

GPAACR: Phase A AC Reactive Power Broadcast

Details the SPN for Phase A AC reactive power.

GPBAC: Phase B Basic AC Quantities Broadcast

Details SPNs for Phase B AC voltage, frequency, and current.

GPBACP: Phase B AC Power Broadcast

Details SPNs for Phase B AC real and apparent power.

GPBACR: Phase B AC Reactive Power Broadcast

Details the SPN for Phase B AC reactive power.

GPCAC: Phase C Basic AC Quantities Broadcast

Details SPNs for Phase C AC voltage, frequency, and current.

GPCACP: Phase C AC Power Broadcast

Details SPNs for Phase C AC real and apparent power.

GPCACR: Phase C AC Reactive Power Broadcast

Details the SPN for Phase C AC reactive power.

GTACPP: Total AC Percent Power Broadcast

Details the SPN for generator total AC percent power.

GTACE: Total kW Hours Export Broadcast

Details the SPN for generator total kW hours export.

GTACER: Total AC Reactive Energy Broadcast

Details the SPN for generator total kVAr hours export.

GTACP: Total AC Power Broadcast

Details SPNs for generator total real and apparent power.

GTACR: Total AC Reactive Power Broadcast

Details SPNs for generator total reactive power and power factor.

Engine Instrumentation Broadcast Messages

Lists broadcast messages for engine instrumentation parameters.

DD: Dash Display Fuel Volume Message

Details the SPN for fuel volume as a percentage of storage container.

EC2: Engine Configuration 2 Message

Details the SPN for maximum crank attempts per start attempt.

EEC1: Engine Speed Message

Details the SPN for engine speed in RPM.

EEC4: Crank Attempt Count Message

Details the SPN for crank attempt count on present start attempt.

EFL_P1: Oil Pressure Message

Details the SPN for oil pressure in kPa.

EOI: Emergency Stop Message

Details the SPN for emergency stop status.

ET1: Coolant Temperature Message

Details the SPN for engine coolant temperature in °C.

Hours: Engine Hours Revolutions Message

Details the SPN for engine total hours of operation.

VEP1: Electrical Power Messages

Details SPNs for charge alternator and plant battery voltage.

DM01: Active Diagnostic Trouble Codes

Details SPNs and FMIs for active diagnostic trouble codes and alarm conditions.

Fault Finding Guide

Troubleshooting Engine Starting Faults

Lists symptoms and remedies for engine starting issues.

Troubleshooting Generator Loading Issues

Lists symptoms and remedies for generator not taking load.

Troubleshooting Alarm Conditions

Lists common alarms and their possible remedies.

Troubleshooting Communication Faults

Addresses issues related to communication failures, like ECU Data Fail.

Troubleshooting Instrument Measurement Inaccuracies

Guides on resolving inaccurate measurements displayed on the controller.

Maintenance, Spares, and Servicing Information

Ordering DSE Connector Plugs

Lists part numbers for purchasing additional connector plugs.

Ordering DSE Module Fixing Clips

Lists part numbers for purchasing additional fixing clips.

Ordering DSE Module Sealing Gasket

Lists part numbers for purchasing the module silicon sealing gasket.

DSE DSENet® Expansion Modules Overview

Lists available DSENet® expansion modules, their supported count, and part numbers.

DSE Product Warranty Information

WEEE Disposal Guidelines

Advises on the separate collection, treatment, and recycling of WEEE.

Product Disposal and WEEE Information

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