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Delta VFD-VJ Series User Manual

Delta VFD-VJ Series
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Industrial Automation Headquarters
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Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan District,
Taoyuan City 33068, Taiwan
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362
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China: Delta Electronics
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Shanghai
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Co., Ltd.
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6872
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3988 / FAX: +86
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6872
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3996
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820
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9595
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Industrial Automation Sales Department
2
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1
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14 Shibadaimon, Minato
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ku
Tokyo, Japan 105
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0012
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3
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5733
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1155 / FAX: +81
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5733
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gu,
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2
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515
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5305 / FAX: +82
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Pte Ltd.
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6747
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India
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124
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4874900 / FAX: +91
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4874945
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Thailand
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PCL.
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E. P. Z
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2800 / FAX: +66
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Unit 20
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USA: Delta Electronics
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Ltd.
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767
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EMEA Headquarters: Delta Electronics
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Netherlands
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B.V.
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CO
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Russia: Delta Energy System LLC
Vereyskaya Plaza II, o󰀩ce 112 Vereyskaya str.
17 121357 Moscow Russia
Mail: Sales.IA.RU@deltaww.com
TEL: +7 495 644 3240
Turkey: Delta Greentech Elektronik San. Ltd. Sti.
(
Turkey
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Şerifali Mah. Hendem Cad. Kule Sok. No:16
-
A
34775 Ümraniye – İstanbul
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Eltek MEA DMCC
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OFFICE 2504, 25th Floor, Saba Tower 1,
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4 2690148
Delta Hybrid Servo Drive VFD-VJ Series - User Manual
Delta Hybrid Servo Drive
VFD-VJ Series
User Manual
DELTA_IA-MDS_VFD-VJ_UM_EN_20210426

Table of Contents

Questions and Answers:

Delta VFD-VJ Series Specifications

General IconGeneral
SeriesVFD-VJ
CategoryServo Drives
SafetySTO (Safe Torque Off)
Output Frequency0 to 400 Hz
Power Range0.4kW ~ 22kW
Control ModeV/F control, Vector control
Communication InterfaceRS-485, CANopen
Protection FeaturesOver-voltage, Over-current, Overload, Overheat, Low-voltage, Short circuit
Operating Temperature-10 to 50 °C
Storage Temperature-20°C ~ +60°C
AltitudeUp to 1000m above sea level
Humidity5% ~ 95% RH, non-condensing

Summary

Preface

Chapter 1. Use and Installation

1-1 Receiving and Inspection

Procedures for inspecting the hybrid servo drive upon receipt to ensure quality and check for shipping damage.

1-2 Product Specifications

Detailed technical specifications for air-cooled VFD-VJ series models, including power, current, and voltage ratings.

1-3 Overview of Hybrid Servo Systems

Explains the components and basic principles of hybrid servo systems and how drives and motors are selected.

1-4 Product Installation

Guidelines and environmental conditions for installing the hybrid servo drive safely and correctly.

1-5 Product Dimensions

Provides physical dimensions and mounting hole specifications for different frames of the VFD-VJ series.

Chapter 2 Wiring

1-1 Description of Wiring

Precautions and checks to be performed before and after wiring the power and control terminals.

1-2 Description of Terminals on Main Circuit

Details safety precautions for wiring main circuit terminals, including grounding and power application.

1-3 Description of Terminals on Control Circuit

Explains SINK/SOURCE mode selection for control circuit terminals and wiring precautions.

Chapter 3 Machine Adjustment Procedure

3-1 Description of Control Panel

Explains the appearance and functions of the keypad control panel (KPVJ-LE02) and displayed items.

3-2 System Setup and Machine Adjustment Flowcharts

Provides flowcharts for system setup and machine adjustment, covering motor parameters and pressure/flow control.

3-3 Machine Adjustment Procedure

Details the step-by-step procedure for adjusting motor parameters using the digital keypad.

3-4 Confluence Machine Tuning Procedure

Outlines the procedure for tuning master and slave drives in a confluence machine setup.

3-5 Confluence/Diversion Mode Adjustment Procedure

Explains how to adjust parameters for confluence and diversion modes, including new protection mechanisms.

Chapter 4 Summary of Parameter Settings

00 System Parameters

Lists system parameters including hybrid servo drive model code ID, rated current display, and reset settings.

01 Motor Parameters

Covers motor parameters such as control mode, operating command source, frequency, and voltage settings.

02 Protection Parameters

Details parameters related to protection functions, including software brake level and various fault records.

03 Digital/Analog Input/ Output Parameters

Describes parameters for digital and analog I/O, including multi-function inputs, outputs, and pressure sensor selection.

04 Communication Parameters

Outlines parameters for communication settings, such as address, speed, fault treatment, and protocol.

Chapter 5 Methods of Anomaly Diagnosis

5-1 Unusual signal

Discusses how the drive displays warning messages and provides general precautions for anomaly handling.

5-2 Dynamic fault processing and troubleshooting

Provides flowcharts and troubleshooting steps for common faults like over-current, ground fault, over-voltage, and low-voltage.

5-3 Resolution for electromagnetic noise and induction noise

Offers methods to mitigate electromagnetic noise and interference affecting the drive's performance.

5-4 Environment and facilities for installation

Details environmental requirements and considerations for the installation site to ensure drive reliability.

Chapter 6 Suggestions and Error Corrections for Hybrid Servo Drives

6-1 Maintenance and Inspections

Provides guidelines for regular maintenance and inspections of the hybrid servo drive's various components.

6-2 Greasy Dirt Problem

Addresses damages caused by greasy dirt in industrial environments and suggests solutions.

6-3 Fiber Dust Problem

Discusses issues related to fiber dust accumulation, particularly in textile industries, and its impact.

6-4 Erosion Problem

Explains how fluid ingress can lead to erosion and potential drive damage.

6-5 Industrial Dust Problem

Covers the impact of industrial dust on electronic components and provides solutions for prevention.

6-6 Wiring and Installation Problem

Highlights common wiring and installation issues such as loose screws and internal modifications.

6-7 Multi-function Input/Output Terminals Problem

Details problems arising from improper usage of multi-function terminals, leading to circuit burnout.

6-8 Maintenance of Coupling

Recommends annual checks of couplings for alignment, deformation, or loose screws.

Appendix A: Optional Accessories

A-1 Braking Resistor

Provides specifications and selection charts for braking resistors for VJ-A and VJ-C models.

A-2 Non-fuse Circuit Breaker

Lists recommended current ratings for non-fuse circuit breakers for VJ-C air-cooled models.

A-3 Fuse

Specifies fuse recommendations and installation requirements for air-cooled models.

A-4 Reactor

Explains the function of AC input reactors for improving power factor and reducing interference.

A-5 Digital Keypad KPC-CC01

Introduces the digital keypad KPC-CC01 used as the display unit for VFD-VJ series.

A-6 EMI Filter

Lists applicable EMI filter models and reference websites for VJ-C air-cooled models.

A-7 Speed Feedback Encoder

Illustrates the encoder connector location on the drive.

A-8 Wall-Mounted Installation

Provides instructions and cutout dimensions for wall-mounting the hybrid servo drive.

Appendix B: CANopen Overview

B-1 CANopen Overview

Provides a general introduction to CANopen protocol, its features, and supported functions/services.

B-2 Wiring for CANopen

Explains the wiring requirements for connecting CANopen devices, including termination resistors.

B-3 CANopen Communication Interface Descriptions

Details CANopen control modes, operation control, and other settings based on DS402 and Delta standards.

B-4 CANopen Supporting Index

Lists CANopen supported indices and definitions for Delta Standard (old and new) and DS402.

Appendix C: MSJ 220V & 380V Hybrid Servo Motor

C-1 Product Description

Introduces Delta MSJ servo motors designed for hybrid servo systems with VFD-VJ drives.

C-2 Model Name Explanation

Explains the meaning of each part of the MSJ servo motor model name.

C-3 Motor Specifications

Provides detailed specifications for MSJ servo motors, including power, torque, speed, and electrical characteristics.

C-4 Torque – Rotation characteristic curve

Displays torque-rotation characteristic curves for various MSJ servo motor models at different power ratings.

C-5 Product Appearance and Dimensions

Shows the physical appearance and provides dimensional drawings for MSJ servo motors.

C-6 Wiring of Servo Oil Pump

Illustrates the wiring box for 220V/380V servo oil pumps and provides recommended wiring sizes.

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