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Demtech Pro-Wedge XL - User Manual

Demtech Pro-Wedge XL
28 pages
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Pro-Wedge
XL Operator’s Manual
Model Number: 500-0100/XL/A
Revision: D
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Summary

Safety Precautions

General Safety Warnings

Crucial warnings for operating personnel regarding electrical and mechanical hazards.

Equipment Safety Cautions

Precautions for preventing equipment damage and ensuring proper connection and handling.

General Safety & Maintenance Information

Intended Use

Specifies the professional use of the Pro-Wedge XL and potential hazards of misuse.

Maintenance

Outlines requirements for qualified personnel and proper procedures for maintenance.

General Product Data

Operating Environment

Site Preparation

Unpacking, Power Connection, and Accessories

Unpacking the Pro-Wedge

Instructions for safely inspecting and removing the welder from its shipping case.

Electrical Plug Connection

Guidance on connecting the Pro-Wedge's power plug.

Power Requirements

Specifies the required AC voltage and current for the Pro-Wedge.

Generator Recommendation

Advice on selecting a suitable generator for in-field use.

Extension Cords

Guidelines for choosing appropriate extension cords based on gauge and length.

Accessories

Information on optional accessories to enhance welding performance.

Welder Set-up

Set-Up Preparation

Instructions for preparing material gauges for initial welder adjustments.

Adjustment #1: Wedge Centering

Procedure to adjust roller assemblies for proper wedge centering.

Adjustment #2: Wedge Engagement Position

Sets the precise gap between the wedge and nip rollers for welding.

Adjustment #3: Upper and Lower Contour Rollers

Adjusts roller tension to achieve a snug fit with material pieces.

Wedge Timing Definition

Explains the significance of wedge timing in relation to the engagement handle.

Wedge Re-Timing

Step-by-step guide to re-time the wedge for optimal engagement.

Wedge Removal

Detailed steps for safely disconnecting and removing the wedge assembly.

Factory Servicing

Reference Documents

Appendix A: Welder Wiring Interconnect Diagram

Provides the detailed wiring schematic for the Pro-Wedge welder.

Appendix B: Warranty

Outlines the terms and conditions of the product warranty.

Demtech Pro-Wedge XL Specifications

General IconGeneral
Frequency50/60Hz
Welding Speed0.5-5 m/min
Voltage230V
MaterialSteel
ColorBlue

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