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Demtech Pro-Wedge VM-20 - User Manual

Demtech Pro-Wedge VM-20
31 pages
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Pro-Wedge
VM-20 Operator’s Manual
Model Number: VM-20AU/A
Revision: A
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Summary

Safety Precautions

General Safety Warnings

Summarizes warnings about qualified personnel, grounding, hazards, service, unattended operation, fire hazards, dry environments, and hot components.

Equipment Care Cautions

Outlines cautions regarding observing manual warnings, checking voltage, handling ESD-sensitive PCBs, and unauthorized panel removal.

General Safety & Maintenance Information

Intended Use

Defines the Pro-Wedge welder's intended purpose and emphasizes consulting the manual and product data sheet.

Maintenance

Specifies that maintenance and adjustments require qualified personnel and consultation with DEMTECH.

General Product Data

Operating Environment

Site Preparation

Unpacking & Installation Instructions

Unpacking and Preparation

Provides step-by-step instructions for inspecting the shipping case and welder for damage prior to unpacking.

Electrical Plug Connection

Details connecting the Pro-Wedge to the power source, emphasizing the need for a qualified electrician.

Generator Recommendations

Offers guidance on selecting in-field generators, specifying minimum wattage and benefits of higher output.

Accessories

Discusses optional accessories available to enhance the Pro-Wedge's performance and ease of use for various welding tasks.

Material Set-up

Set-up Nip Pressure Adjustment

Explains the procedure for adjusting nip pressure to ensure proper welding and sufficient traction, preventing material burn-out.

Set-up Upper Contour Roller Configurations

Guides the user on configuring upper contour rollers based on material type, referencing a specific configuration chart.

Set-up Lower Contour Roller Adjustment

Details the process of adjusting lower contour rollers to achieve correct wedge positioning relative to the lower nip roller.

Set-up Wedge Fore;Aft Adjustment

Describes how to adjust the heating wedge's fore/aft position for optimal clearance and to prevent damage during welding.

Welding Procedure

Power Up

Outlines the steps for connecting power, activating the main switch, and starting the drive motor for welder operation.

Setting Wedge Temperature

Instructs on using the Watlow EZ-Zone controller to set the desired wedge temperature for welding.

Setting Weld Speed

Explains how to adjust the weld speed using the speed setting pot and discusses high/low gear configurations.

Starting a Weld

Provides a detailed, step-by-step guide for loading material and initiating the welding process correctly.

Ending a Weld

Describes the proper procedure for safely concluding a weld and disengaging the welder from the seam.

Shut-Down

Details the steps for safely powering down the Pro-Wedge and preparing it for storage.

Reference Documents

Appendix A, Welding Speed; Temperature Chart

Directs users to Appendix A for recommended preliminary speeds and temperatures for diverse material types and thicknesses.

Appendix B, Speed Setting versus Actual Travel Rate Chart

Refers users to Appendix B for a chart correlating speed setting values with actual travel rates.

Appendix C & D, Pro-Wedge Box & Lid Wiring Schematics

Points to Appendices C & D for detailed wiring schematics of the Pro-Wedge's box and lid components.

Appendix E, Pro-Wedge Product Warranty

Informs users to consult Appendix E for comprehensive information regarding the Pro-Wedge product warranty.

Demtech Pro-Wedge VM-20 Specifications

General IconGeneral
BrandDemtech
ModelPro-Wedge VM-20
CategoryWelding System
LanguageEnglish

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