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DeWalt DW621

DeWalt DW621
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22
ENGLISH
Intended Use
Your DeWALT DW621/DW622 high-performance routers have
been designed for professional heavy duty routing of wood,
wood products andplastics.
DO NOT use under wet conditions or in the presence of
flammable liquids orgases.
These routers are professional powertools.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
thistool.
Young children and the infirm. This appliance is not
intended for use by young children or infirm persons
withoutsupervision.
This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with thisproduct.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start‑up can causeinjury.
Inserting and Removing a Cutter (Fig.B)
1. Press and hold down the spindle lock
2
.
2. Using the wrench supplied, loosen the collet nut
3
a few
turns and insert a cutter
29
.
3. Tighten the collet nut and release the spindlelock.
WARNING: Never tighten the collet nut without a cutter
in thecollet.
Replacing the Collet Assembly (Fig.C)
Your router is supplied with a 1/4", 1/2", 8mm, or 12mm collet
fitted to the tool. The collet and the collet nut areinseparable.
1. Loosen the collet nut
3
completely.
2. Remove the collet assembly
21
.
3. Fit a new assembly and tighten the collet nut
3
.
Setting the Electronic Speed Control Dial
(Fig.A)
The speed is infinitely variable from 8000to 24000min-1 using
the electronic speed control dial
19
for uniform cutting results
in all types of wood, plastics and inaluminium.
Turn the electronic speed control dial to the requiredlevel.
Generally, use the low setting for large diameter cutters and
the high setting for small diameter cutters. The correct setting,
however, is a matter ofexperience.
TABLE A: SPEED SELECTION CHART
DIAL SETTING APPROX. RPM
1 8000
2 10500
TABLE A: SPEED SELECTION CHART
DIAL SETTING APPROX. RPM
3 13500
4 16500
5 19000
6 22000
7 24000
Adjusting the Depth of Cut (Fig.D)
Your router is equipped with a high-precision depth adjustment
system including a zero reset ring for both the quick adjuster
and the fineadjuster.
Quick Adjustment using the Graduation with
Zero Reset Ring
1. Loosen the depth stop locking bolt
14
.
2. Unlock the plunge limiter
15
by turning
itcounterclockwise.
3. Lower the router carriage until the cutter is in contact with
theworkpiece.
4. Tighten the plunge limiter
15
.
5. Set the quick adjuster
16
to zero using the ring
22
. The
depth stop
13
must be in contact with the revolver depth
stop
12
.
6. Adjust the depth of cut using the quick adjuster
16
and
the corresponding graduation. The adjusted depth of cut is
indicated by the arrows
23
.
7. Tighten the depth stop locking bolt
14
.
Triple Depth Adjustment using the Revolver
Depth Stop
The revolver depth stop
12
can be used to set three different
depths. This is particularly useful for deep cuts, performed
insteps.
Place a depth template between the depth stop
13
and the revolver depth stop
12
to adjust the exact
cuttingdepth.
If required, set all threescrews.
Fine Adjustment
When not using a depth template, or if the depth of cut needs
readjustment, it is recommended to use the fine adjuster
17
.
1. Adjust the depth of cut as describedabove.
2. Set the fine adjuster to zero using the ring
24
.
3. Rotate the fine adjuster
17
to the required position: one
turn corresponds to approximately 1mm and 1mark to
0.1mm.
Fitting the Parallel Fence (Fig.A,E)
1. Fit the guide rods
5
to the router base
10
.
2. Tighten the locking bolts
9
.
3. Slide the parallel fence
8
over therods.
4. Tighten the locking bolts
4
temporarily.

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