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Dhollandia DH-L User Manual

Dhollandia DH-L
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DHOLLANDIA
1
Doc : FIT-LM.10-2008-01A_Rev0 Origin : 30/06/2008 Rev 0 : 19/02/2010
DH-L* 500-1000kg
DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)
Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77
e-mail : info@dhollandia.be
website : www.dhollandia.com
Constructeur Fabricante
Hersteller
Advertencia: Las ilustraciones e información
recogidas en este manual no son vinculantes
contractualmente y no pueden nunca conducir a
actuaciones legales de cualquier género contra
Dhollandia. Las plataformas elevadoras Dhollan-
dia están en constante evolución para adaptarse
a las novedades en materia de vehículos y mar-
co, así como a las exigencias específicas de los
clientes. A tal efecto, Dhollandia se reserva el
derecho a modificar las especificaciones, sin
advertencia previa; es posible que estas modifi-
caciones no se tengan en cuenta en el momento
de la impresión. Si desean más información con
respecto a las partes no conformes, no duden en
ponerse en contacto con su agente Dhollandia
autorizado.
Haftungsausschluss: Die in diesem Handbuch
enthaltenen Abbildungen und Informationen sind
nicht vertraglich bindend, und können nicht zu
gerichtlichen Schritten gegen Dhollandia führen.
Dhollandia Hubladebühnen werden permanent
an neue Fahrzeug- und Chassis-Entwicklungen
sowie spezialisierte Kundenanforderungen
angepasst. Daher behält sich Dhollandia das
Recht vor, Produktspezifikationen ohne
vorhergehende Benachrichtigung zu ändern. Es
ist möglich, dass zum Zeitpunkt des Drucks
Änderungen nicht berücksichtigt wurden. Wenn
Sie weitere Informationen über nicht konforme
Teile wünschen, kontaktieren Sie Ihren offiziellen
Dhollandia-Händler für eine Beratung.
INSTRUCCIONES DE MONTAJE INSTRUCTIONS DE MONTAGE
Disclaimer: the illustrations and information
contained within this manual are not contractu-
ally binding, and cannot lead to any form of
legal action against Dhollandia. Dhollandia tail
lifts are constantly being adapted to new vehi-
cle and chassis developments, and specialised
customer requirements. Therefore Dhollandia
reserves the right to alter product specifications
without prior notice; and modifications might not
have been taken into account at the time of
printing. If you require further information on
non-conforming parts, contact your official
Dhollandia agent for advice.
Manufacturer
MOUNTING INSTRUCTIONS
MONTAGE ANLEITUNG
Avertissement : Les illustrations et informations
reprises dans ce manuel ne sont pas contrai-
gnantes contractuellement et ne peuvent en
aucun cas mener à des poursuites légales de
quelque nature que ce soit à l’encontre de Dhol-
landia. Les hayons élévateurs Dhollandia sont en
constante évolution pour s’adapter aux nouveau-
tés en matière de véhicules et de châssis, ainsi
qu’aux exigences scifiques des clients. À cet
effet, Dhollandia se réserve le droit de modifier
les spécifications produit sans avertissement
préalable ; il est possible que ces modifications
ne soient pas encore prises en compte au mo-
ment de l’impression. Si vous désirez de plus
amples informations au sujet des parties non
conformes, n’hésitez pas à prendre contact avec
votre agent Dhollandia agréé.

Table of Contents

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Dhollandia DH-L Specifications

General IconGeneral
BrandDhollandia
ModelDH-L
CategoryLifting Systems
LanguageEnglish

Summary

General Fitting Instructions

Types of HTL Frames and Fitting Methods

Preparation Work on Vehicle Body, Chassis

Mounting of the HTL Frame: 3 Ways to Get Started

Method with the fitting jigs

Details on using provided fitting jigs for HTL frame mounting.

Method with vertical platform

Using the platform in a vertical position for easier imperfection compensation.

Impact of rubber platform seals

Instructions for mounting with rubber seal kits, requiring a spacer.

Method with horizontal platform

Suitable for vehicles where the platform cannot stand directly behind rear body/doors.

Mounting of the HTL Frame Under the Chassis

Fixation of the bolt-on mounting plates

Steps for fixing bolt-on mounting plates to the vehicle chassis securely.

Quick-fit mounting plates for irregular chassis

Using and drilling for quick-fit plates on non-standard chassis.

Fixation of the integrated mounting plates

Mounting integrated plates, including interface requirements.

General remarks

General advice on bolt torque, chassis preparation, and modifications.

Mounting the Platform & Finalizing the Mechanical Work

Mounting the platform to the lift arms

Connecting lift cylinders and securing the platform to lift arms.

Mount the end stops for the work position

Installing end stops to ensure correct platform positioning during work.

Finalize the stow position of the platform

Adjusting tilt cylinders and securing the platform for transport.

Mounting of the bumper bar

Installing the anti-encastrement bar while considering fitting height.

Electrical Installation of the HTL

Mounting of the control box, battery and earth cables

Connecting the control box, battery, and earth cables.

Optional mounting brackets for the external control box

Using optional quick-fit options for mounting control boxes.

Putting the HTL into Service

Initial Electrical and Mounting Bolt Checks

Verifying electrical connections and mounting bolt torque.

Hydraulic System Priming and Control Functions

Priming hydraulic circuits and testing lift/tilt functions.

Mechanical Tilt Locking Bolt Removal

Removing locking bolts from the mechanical tilt device.

Annexes

Prescribed tightening torques for bolts

Table of recommended torque values for various bolt sizes.

Overview of the principal HTL components

Illustrated list of main components of the HTL.

Grease plans

Information on grease points for different HTL types.

Electric and hydraulic diagrams

Examples of electrical and hydraulic wiring diagrams.

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