Digi-Pas DWL3500 XY - User Manual

Digi-Pas
®
Innovation & Technology Driven
www.digipas.com
REVISION 4.28
DUAL AXIS
Note: Contents in this manual is constantly updating, please check the website for the latest version of the instruction manual.
USER MANUAL
!
Please observe the Safety Instruction before
operating the device.
Model: DWL3500 XY
High Precision Digital Level & Vibrometer
® Registered Design
DUAL AXIS
®
Registered Design
DWL3500 XY

Summary

Technical Specification

Overview

Display Screen

Software

Software Features

USB Connection for angle & vibration remote monitoring, data logging & analysis in computer.

Software Feature

Dual Axis Numeric and Graphical Display of Measurement Data

Simultaneous two axis angular numerical and graphical measurement readouts display on PC monitor via USB link.

Measurement Data Display & User Interface

Built-in user interface employing animated display & visualization tools to interact with the device.

Advanced Remote Measurement & Data Logging

Data logging features such as timing and interval data taking can be customised by user at ease.

Real-Time Remote Streaming Measurement

Remote measurement and continuous monitoring on precision Machine, Test and Measurement equipment.

Commissioning Report

Numerical and graphical data can be collected and stored in PC in the form of Commissioning Report files.

Software Support and Firmware Updates

Online firmware update service/notification feature. Latest version of firmware can be downloaded and installed.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

The Digi-Pas DWL3500XY is a high-precision digital level and vibrometer designed for professional use, offering advanced capabilities for angular and vibration measurements. This device is engineered to provide accurate and reliable data for various industrial and technical applications, ensuring precision in leveling, alignment, and vibration analysis.

Function Description

The primary function of the Digi-Pas DWL3500XY is to measure angles and vibrations with high precision. It operates as a dual-axis digital level, capable of simultaneously displaying angular measurements along two axes. This dual-axis capability is crucial for comprehensive leveling tasks, allowing users to assess the tilt in both X and Y directions concurrently. The device also integrates a vibrometer function, enabling the measurement of relative 'g' values to detect and analyze vibrations. This makes it a versatile tool for diagnosing machine stability, ensuring proper installation, and performing preventive maintenance.

The device features a color TFT LCD graphic digital display that provides clear and intuitive readouts of measurement data. For angular measurements, it can display single-axis and dual-axis angles, often with a graphical representation that helps visualize the tilt. The vibrometer function also utilizes the graphic display to show real-time vibration data, often in the form of a waveform, allowing for quick assessment of vibration characteristics.

Connectivity options include a USB port, which serves multiple purposes: it can provide alternative power to the device, facilitate data transfer to a computer, and enable firmware updates. An optional Bluetooth wireless connectivity further enhances its versatility, allowing for remote monitoring and data acquisition without physical tethering.

The Digi-Pas DWL3500XY is designed for ease of use, incorporating several user-friendly features. It includes an ON/OFF button for power control and escaping from mode functions. A dedicated UNIT button allows users to change the measurement unit, offering flexibility to display angles in degrees, mm/M, or inch/feet, depending on the application requirements. The MODE button is used to change functions and display modes, enabling users to navigate through various measurement settings and views. A HOLD button is available to freeze the displayed value, which is particularly useful for recording measurements in challenging positions. Additionally, a CAL button is provided for changing calibration values, ensuring the device maintains its accuracy over time.

For enhanced user experience, the device includes a buzzer sound alert, which can be configured in the settings menu. This audible feedback can be useful in noisy environments or when visual confirmation is difficult. The display brightness is also adjustable, allowing users to optimize visibility in different lighting conditions.

Usage Features

The Digi-Pas DWL3500XY is designed for a wide range of professional applications where precision leveling and vibration analysis are critical. Its dual-axis measurement capability makes it ideal for setting up and aligning precision machinery, ensuring that equipment is perfectly level in all directions. This is essential in industries such as manufacturing, aerospace, and semiconductor fabrication, where even slight misalignments can lead to significant performance issues or product defects.

The vibrometer function extends its utility to machine diagnostics and condition monitoring. By measuring relative 'g' values, users can identify excessive vibrations that may indicate imbalance, misalignment, or bearing wear in rotating machinery. This allows for proactive maintenance, preventing costly breakdowns and extending the lifespan of equipment.

The device's robust construction, featuring PC ABS, aluminum, and cast iron, ensures durability and stability during use. The cast iron base provides a solid and stable contact surface, crucial for accurate measurements. The inclusion of three-point ball screws on the measuring plane surface further enhances stability and precision when placing the device on various surfaces.

The PC Sync Software significantly expands the device's capabilities, transforming it into a comprehensive data acquisition and analysis system. This software, available in a basic version and an optional professional edition, allows for remote monitoring, data logging, and detailed analysis on a computer.

Key software features include:

• Dual Axis Numeric and Graphical Display: The software provides a simultaneous display of two-axis angular measurements, both numerically and graphically, on the PC monitor via USB or optional wireless link. This allows for real-time visualization and monitoring of leveling status.
• Measurement Data Display & User Interface: The software features an intuitive user interface with animated displays and visualization tools, making it easy to interact with the device and interpret data. User commands are activated through mouse clicks or keyboard entry.
• Advanced Remote Measurement & Data Logging: Utilizing National Instrument measurement studio software, the PC Sync enables advanced data logging features. Users can customize timing and interval for data collection, store numerical and graphical data, and export it to Excel for further analysis. This is invaluable for long-term monitoring and detailed performance studies.
• Real-Time Remote Streaming Measurement: The software supports continuous remote measurement and monitoring of precision machinery. This is particularly useful for observing leveling and vibration performances over extended periods, using a USB link cable (up to 5 meters) or optional wireless connectivity.
• Commissioning Report: The software can collect and store numerical and graphical data in the form of commissioning report files. These reports are essential for accountability, referencing, and maintaining historical records of machine installations, setups, and preventive maintenance. Multiple machine characteristics for leveling and vibration conditions can be stored and used for comparison during future maintenance schedules.

Maintenance Features

The Digi-Pas DWL3500XY incorporates features that contribute to its long-term accuracy and usability, including user self-calibration and software support for firmware updates.

• User Self-Calibration: The device supports user self-calibration, which is a critical feature for maintaining measurement accuracy over time. The CAL button on the device allows users to initiate the calibration process, ensuring that the device provides reliable readings. This feature is particularly important for professional tools that are subjected to varying environmental conditions or potential impacts during use. Instructions for calibration are provided in the manual, guiding users through the process to ensure optimal performance.
• Battery Compartment: The device is powered by four "AAA" 1.5V batteries, housed in an easily accessible compartment. Users must observe the polarity indicated on the battery cover when replacing batteries. This simple maintenance task ensures continuous operation of the device.
• Firmware Updates: The PC Sync Software includes a feature for online firmware updates. This allows users to download and install the latest version of the device's firmware, ensuring that the device benefits from performance enhancements, bug fixes, and new functionalities released by the manufacturer. Keeping the firmware updated is crucial for maintaining the device's optimal performance and compatibility with the latest software versions. The USB port facilitates this process by allowing the device to connect to a computer for the update.
• Software Support: The continuous development and support for the PC Sync Software mean that users can expect ongoing improvements and new features. This commitment to software maintenance ensures that the device remains a valuable tool for precision measurement and analysis for years to come.

In summary, the Digi-Pas DWL3500XY is a sophisticated and user-friendly digital level and vibrometer, offering high precision, dual-axis measurement, and comprehensive data analysis capabilities through its PC Sync Software. Its robust design, versatile connectivity, and maintenance-friendly features make it an indispensable tool for professionals requiring accurate angular and vibration measurements in various industrial and technical settings.

Digi-Pas DWL3500 XY Specifications