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Donaldson Torit DFT 4-48 User Manual

Donaldson Torit DFT 4-48
48 pages
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Installation
and Operation Manual
IOM AD3310701
Revision 7
Downflo
®
II
DFT 2-8, 2-12, 2-16, 2-24, 2-36
DFT 3-12, 3-24, 3-26, 3-48, 3-60, 3-72,
DFT 4-16, 4-32, 4-48, 4-64, 4-80, 4-96, 4-112, 4-128
Units Built After July 2003
Throughout this manual
statements indicating
precautions necessary
to avoid equipment failure
are referenced in a Note. Statements
indicating potential hazards that
could result in personal injury or
property damage are referenced
in a CAUTION! box.
Installation,
Operation, and
Service Information
This manual is property of the owner. Leave with the unit when set-up and start-
up are complete. Donaldson Company reserves the right to change design and
specifications without prior notice.
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Donaldson Torit DFT 4-48 Specifications

General IconGeneral
ModelDFT 4-48
TypeDust Collector
Max Vacuum Pressure12 in. wg
Construction MaterialCarbon Steel
Filter TypeCartridge

Summary

Installation, Operation, and Service Information

Downflo II Model Overview

General introduction to the Downflo II product series and its capabilities.

Important Safety Precautions

Highlights critical safety notices regarding equipment operation and potential hazards.

Application of Dust Control Equipment Safety

Combustible Material Hazard Mitigation

Specific safety measures for handling combustible dusts and preventing fire/explosion hazards.

Product Description and Purpose

General Description of Collector

Details the continuous-duty, modular design and airflow efficiency of the dust collector.

Intended Use and Applications

Outlines typical applications and suitability for various dust types and environments.

Modification Safety Warning

Warns against misuse or modification of equipment, which can cause personal injury.

Rating and Specification Information

Model Variations and Specifications

Provides technical specifications and details on different model configurations and ratings.

Unit Operation

Normal Airflow and Filtration

Describes the process of dust-laden air entering, filtering, and clean air discharge.

Pulse-Jet Filter Cleaning

Explains the pulse-jet technology used for sequential filter cleaning.

Inspection and Installation Procedures

Inspection on Arrival

Steps for checking the unit upon delivery and reporting any damage.

Installation Codes and Compliance

Guidelines and requirements for complying with national and local installation codes.

Site Selection Criteria

Factors to consider when selecting a suitable location for unit installation.

Unit Location Factors

Considerations for optimal placement, including access and clearance.

Electrical Wiring and Rigging

Electrical Installation Safety

Safety precautions and compliance requirements for electrical wiring.

Rigging and Hoisting Instructions

Procedures for safely moving, lifting, and handling the collector unit.

Typical Installation Guide

Step-by-Step Installation Visuals

Illustrations and steps for a common installation process.

Equipment Assembly

Standard Equipment Components

Lists the parts included as standard equipment with the unit.

Field Assembly Requirements

Instructions for assembling the unit in the field when necessary.

Module Assembly Details

Module Sealing and Joining

Instructions for creating an airtight seal between collector modules.

Yoke, Venturi, and Filter Installation

Component Installation Steps

Detailed procedures for installing the yoke, venturi, and filter components.

Hopper Installation

Hopper Style Options

Overview of the different hopper styles available for the Downflo II.

Leg Installation Guide

Leg Positioning and Assembly

Instructions for positioning and assembling the unit's support legs.

Leg and Cross Brace Assembly

Foundation Anchoring and Tightening

Steps for securing the unit to the foundation and final hardware tightening.

Compressed Air Installation

Air Supply Setup and Safety

Connecting the compressed air supply and ensuring system cleanliness and safety.

Compressed Air Component Layout

System Component Overview

Visual representation of the compressed air supply line and connected components.

Timer and Solenoid Installation

Solid-State Timer Setup

Instructions for installing and wiring the solid-state timer for filter cleaning.

Solenoid Connection Specs

Details on solenoid valve types, voltage, and power requirements.

Timer Specifications and Wiring Diagram

Timer Operating Parameters

Specifies pulse times, temperature range, and transient voltage protection.

Pre-Operation and Filter Service

Preliminary Start-Up Checks

Essential checks to perform before initial unit start-up.

Filter Removal Procedures

Step-by-step instructions for safely removing used filter cartridges.

Filter Replacement Visual Guide

Filter Insertion and Cover Reassembly

Illustration of inserting new filters and reassembling access covers.

Filter and Dust Management

Filter Replacement Completion

Final steps for replacing filters, including gasket compression.

Dust Disposal Methods

Procedures for safely emptying dust containers and managing collected dust.

Compressed Air Component Checks

Periodic checks and maintenance for compressed air system components.

Optional Equipment: Power Pack

Power Pack Installation Overview

General procedure for installing the Torit Backward Incline (TBI) and Radial Blade (TRB) power packs.

Setscrew Torque Specifications

Torque values for setscrews used in the fan wheel assembly.

Power Pack Mounting Configurations

Spacer Ring and Spool Illustrations

Diagrams showing top mount power pack configurations with spacer rings or spools.

Side-Mount Power Pack Installation

Side Adapter and Sealing

Instructions for installing the side-mount adapter and applying sealant.

55-Gallon Drum Pack Installation

Installation with Slide Gate

Procedure for attaching the drum pack and slide gate to the hopper.

Installation without Slide Gate

Procedure for attaching the drum pack with an adapter.

Magnehelic Gauge Installation

Gauge Mounting and Pressure Taps

Locating the gauge, drilling for pressure taps, and mounting the bracket.

Magnehelic Gauge Connections

Tubing and Final Mounting

Connecting plastic tubing for pressure readings and final gauge mounting.

Photohelic Gauge Installation

Gauge Wiring and Enclosure

Wiring the gauge and installing it in an enclosure or on a remote panel.

Photohelic Gauge Mounting Details

Installation Illustration

Visual guide showing the mounting process for the Photohelic gauge.

Delta P Control Operation

Control Modes and Setpoints

Explains how the Delta P control monitors pressure and manages filter cleaning.

Delta P Plus Control Features

Cleaning Options and Alarm

Describes differential, downtime, and combined cleaning modes, plus alarm functions.

Transition and Rotary Valve Installation

Airlock and Metering Valve Assembly

Steps for connecting a transition piece and rotary valve for airlock or metering.

Damper and Silencer Installation (TBI)

Support Bracket Mounting

Instructions for installing support brackets for the silencer.

Plenum Silencer and Inlet Collar

Plenum Silencer (TRB) Installation

Procedure for installing the TRB plenum silencer and damper.

Abrasion-Resistant Inlet Collar

Steps for attaching the abrasion-resistant collar to the unit inlet.

Platforms and Ladders

Stationary Platform Installation

Instructions for pre-assembling and installing stationary platforms and ladders.

Cold Climate Kit Installation

Heat Cable and Junction Box Setup

Details on wrapping heat cable around valves and securing the junction box.

Explosion Vent Safety

Explosion Vent Precautions

Safety warnings and guidelines for the installation and operation of explosion vents.

Sprinkler Installation

Fire Sprinkler System Setup

Instructions for installing optional fire sprinkler heads into the collector modules.

Troubleshooting: Blower and Airflow

Blower Motor Start Issues

Diagnoses and remedies for problems preventing the blower motor from starting.

Airflow and Dust Discharge Problems

Solves issues related to insufficient airflow or dust escaping the clean-air outlet.

Troubleshooting: Filters and Air

Filter Replacement and Air Issues

Addresses problems related to filter condition and airflow.

Compressed Air and Pulse Cleaning

Diagnoses issues with compressed air supply and pulse cleaning system functionality.

Troubleshooting: Controls and Air

Delta P Control Calibration

Troubleshooting for Delta P control calibration and display accuracy.

Pulse Cleaning System Faults

Diagnoses and resolves issues with the pulse cleaning system not starting or stopping.

Troubleshooting: Cleaning System

Timer and Solenoid Functionality

Addresses problems where the cleaning light is on, but the system is not functioning.

Service Notes Log

Service Performed Record

A log to record dates, services performed, and relevant notes.

Donaldson Torit Warranty

Warranty Terms and Conditions

Details the warranty coverage, limitations, and exclusions for Donaldson products.

Parts and Service Information

Contact information for companies providing parts and service for Donaldson equipment.

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