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Doosan V180TI User Manual

Doosan V180TI
294 pages
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950106-038007EN
V158TI, V180TI, V222TI,
AD158TI, AD180TI, AD222TI
MARINE ENGINE
Operation &
Maintenance Manual

Table of Contents

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Doosan V180TI Specifications

General IconGeneral
Engine ModelV180TI
AspirationTurbocharged, Intercooled
Fuel SystemDirect Injection
Fuel TypeDiesel
Cooling SystemWater-cooled
Bore x Stroke128 x 142 mm

Summary

SPECIFICATION

1.1. Engine Specifications

Detailed technical specifications for various engine models including performance, dimensions, and capacities.

SAFETY REGULATIONS

2.2. Accident Prevention Regulations

Safety rules to prevent personal injury, property damage, and engine wear during operation, maintenance, and repair.

2.3. Preventing Engine Damage and Premature Wear

Guidelines to ensure engine longevity and prevent damage from misuse or improper operation.

COMMISSIONING AND OPERATION

3.1. Pre-Operation Inspections

Essential checks before starting the engine for safe and proper operation, covering fluids, lines, and instrumentation.

3.2. Engine Starting Procedures

Step-by-step instructions for starting the engine using both analog and digital control panels.

3.3. Engine Break-In Procedures

Detailed guidelines for the engine break-in period to ensure optimal performance and longevity.

GENERAL INFORMATION

4.2. Periodical Inspection & Maintenance Schedule

A schedule outlining daily, periodic, and hourly interval inspections and maintenance tasks for optimal engine performance.

DISASSEMBLY AND ASSEMBLY OF MAJOR COMPONENTS

6.1. Component Disassembly Procedures

Step-by-step instructions for disassembling various major engine components to facilitate inspection and repair.

6.2. Component Inspection Procedures

Detailed procedures for inspecting critical engine components like cylinder block, liner, head, rocker arm, camshaft, and crankshaft.

6.3. Engine Re-assembly Procedures

Step-by-step instructions for reassembling major engine components after inspection or repair.

6.4. Post-Maintenance Trial Test

Procedures for conducting a trial test after maintenance to ensure proper engine function and performance.

MAIN PARTS MAINTENANCE

7.4. Turbocharger Maintenance

Comprehensive guide to turbocharger maintenance, covering specs, construction, inspection, disassembly, assembly, and precautions.

TROUBLE SHOOTING

Engine Starting Problems

Troubleshooting guide for issues preventing engine start, covering fuel system and electrical causes.

Insufficient Engine Output

Troubleshooting steps for diagnosing and resolving issues related to reduced engine power or performance.

Engine Overheating Issues

Diagnostic flowchart for identifying and resolving engine overheating problems caused by cooling or fuel system issues.

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